2004 SUBARU FORESTER Service Repair Manual

coolant temperature ground clearance transmission oil steering wheel adjustment open bonnet fuel reserve

Page 1513 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-55
MECHANICAL
Crank Pulley
13.Crank Pulley
A: REMOVAL
1) Remove the V-belt. <Ref. to ME(H4DOTC)-52,
REMOVAL, V-belt.>
2) Remove the crank pulley bolt. To lock the crank-
shaft, use ST.
ST 4

ME(H4DOTC)-55
MECHANICAL
Crank Pulley
13.Crank Pulley
A: REMOVAL
1) Remove the V-belt. REMOVAL, V-belt.>
2) Remove the crank pulley bolt. To lock the crank-
shaft, use ST.
ST 499977400 CRANK PULLEY WRENCH
(2.0 L model)
ST 499977100 CRANK PULLEY WRENCH
(2.5 L model)
3) Remove the crank pulley.
B: INSTALLATION
1. 2.0 L MODEL
1) Install the crank pulley.
2) Install the pulley bolt.
To lock the crankshaft, use ST.
ST 499977400 CRANK PULLEY WRENCH
(1) Clean the crank pulley thread using an air
gun.
(2) Apply engine oil to the crank pulley bolt seat
and thread.
(3) Tighten the bolts temporarily with tightening
torque of 44 N⋅m (4.5 kgf-m, 33 ft-lb).
(4) Tighten the crank pulley bolts.
Tightening torque:
127 N
⋅m (13 kgf-m, 94.0 ft-lb)
3) Confirm that the tightening angle of crank pulley
bolt is 45 degrees or more. If the tightening angle of
crank pulley bolt is less than 45 degrees, conduct
the following procedures.CAUTION:
If the tightening angle of crankshaft pulley bolt
is less than 45 degrees, the bolt should be dam-
aged. In this case, the bolt must be replaced.
(1) Replace the crankshaft pulley bolts and
clean them.
Crankshaft pulley bolt:
12369AA011
(2) Clean the crankshaft thread using an air
gun.
(3) Tighten the bolts temporarily with tightening
torque of 44 N⋅m (4.5 kgf-m, 33 ft-lb).
(4) Tighten the crankshaft pulley bolts keeping
them in an angle between 45 degrees and 60
degrees.
NOTE:
Conduct the tightening procedures by confirming
the turning angle of crankshaft pulley bolt referring
to the gauge indicated on timing belt cover.
4) Install the A/C belt tensioner.
5) Install the V-belt. STALLATION, V-belt.>
2. 2.5 L MODEL
1) Install the crank pulley.
2) Install the pulley bolt.
To lock the crankshaft, use ST.
ST 499977100 CRANK PULLEY WRENCH
(1) Clean the crank pulley thread using an air
gun.
(2) Apply engine oil to the crank pulley bolt seat
and thread.
(3) Tighten the bolts temporarily with tightening
torque of 44 N⋅m (4.5 kgf-m, 33 ft-lb).
(4) Tighten the crank pulley bolts.
ME-00227
STST
ME-00227
STST
ME-00061

Page 1514 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-56
MECHANICAL
Crank Pulley
Tightening torque:
180 N
⋅m (18.3 kgf-m, 132.7 ft-lb)
3) Confirm that the tightening angle of crank pulley
bolt is 65 degrees or more. If the tightening angle o

Page 1515 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-57
MECHANICAL
Timing Belt Cover
14.Timing Belt Cover
A: REMOVAL
1) Remove the V-belt. <Ref. to ME(H4DOTC)-52,
REMOVAL, V-belt.>
2) Remove the crank pulley. <Ref. to ME(H4DOTC)-
55, REMOVAL,

Page 1516 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-58
MECHANICAL
Timing Belt Assembly
15.Timing Belt Assembly
A: REMOVAL
1. TIMING BELT
1) Remove the V-belt. <Ref. to ME(H4DOTC)-52,
REMOVAL, V-belt.>
2) Remove the crank pulley. <Ref. to
ME(

Page 1517 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-59
MECHANICAL
Timing Belt Assembly
Z1: 54.5 tooth length
Z
2: 51 tooth length
Z
3: 28 tooth length
6) Remove the belt idler (A).
7) Remove the timing belt.
CAUTION:
After the timing belt ha

Page 1518 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-60
MECHANICAL
Timing Belt Assembly
Do not release the press pressure until stopper
pin is completely inserted.
(1) Attach the automatic belt tension adjuster
assembly to the vertical pres

Page 1519 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-61
MECHANICAL
Timing Belt Assembly
(2) Align single line mark (A) on the exhaust
camshaft sprocket (RH) with notch (B) on timing
belt cover.
(3) Align single line mark (A) on the intake cam

Page 1520 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-62
MECHANICAL
Timing Belt Assembly
When the timing belts are not installed, four
camshafts are held at the “zero-lift” position,
where all cams on camshafts do not push the
intake and

Load next 8 pages

Page: < prev 1-10 ... 1481-1488 1489-1496 1497-1504 1505-1512 1513-1520 1521-1528 1529-1536 1537-1544 1545-1552 ... 2872 next >

adblue reset parking sensors phone CD player coolant reservoir bonnet