2004 SUBARU FORESTER Service Repair Manual

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Page 2761 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-49 MANUAL TRANSMISSION AND DIFFERENTIAL Oil Pump 4) Install a new O-ring, relief valve and return spring to extension case. Tightening torque: 12.75 N·m (1.3 kgf-m, 9.4 ft-lb) 5) Install the shif

Page 2762 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-50 MANUAL TRANSMISSION AND DIFFERENTIAL Transfer Case and Extension Case Assembly 11.Transfer Case and Extension Case Assembly A: REMOVAL 1) Remove the manual transmission assembly from vehicle.

Page 2763 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-51 MANUAL TRANSMISSION AND DIFFERENTIAL Transfer Case and Extension Case Assembly 8) Fit the thrust washers on transfer drive shaft. 9) Install the bearing outer race into extension case. 10) Meas

Page 2764 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-52 MANUAL TRANSMISSION AND DIFFERENTIAL Transfer Case and Extension Case Assembly 17) Install the shifter arm to transfer case. 18) Hang the shifter arm on 3rd-4th fork rod. 19) Install the transf

Page 2765 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-53 MANUAL TRANSMISSION AND DIFFERENTIAL Transfer Case and Extension Case Assembly D: ASSEMBLY 1. EXTENSION CASE 1) Using the ST, insert the new oil seal to extension case. <Ref. to 5MT-41, REPLACE

Page 2766 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-54 MANUAL TRANSMISSION AND DIFFERENTIAL Transfer Drive Gear 12.Transfer Drive Gear A: REMOVAL 1) Remove the manual transmission assembly from vehicle. <Ref. to 5MT-32, REMOVAL, Manual Transmission

Page 2767 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-55 MANUAL TRANSMISSION AND DIFFERENTIAL Transfer Drive Gear E: INSPECTION 1) Bearings Replace the bearings in the following cases:  Broken or rusty bearings  Worn or damaged  Bearings that fai

Page 2768 of 2870

SUBARU FORESTER 2004 Service Repair Manual FUJI HEAVY INDUSTRIES LTD. G8080GE5 2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX TRANSMISSION SECTION This service manual has been prepared to provide SUBARU service personnel with the necessary
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