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SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)
SR
Page
1. General Description ....................................................................................2
2. Sunroof Control System ..............................................................................4
3. Sunroof Lid ..................................................................................................5
4. Sunroof Assembly .......................................................................................6
5. Sunroof Motor .............................................................................................8
6. Sunroof Switch ............................................................................................9
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SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
General Description
1. General Description
A: COMPONENT
(1) Sunroof lid (7) Harness (13) Shim
(2) Rear drain ASSY (8) Sunshade
(3) Frame ASSY (9) GarnishTightening torque: N·m (kgf-m, ft-lb)
(4) Motor ASSY (10) Frame bracketT: 7.4 (0.75, 5.4)
(5) Drive unit (11) Cover
(6) Drain tube (12) Deflector
SR-00013
T
T
T
T
(1)
(2)
(3)
(4)(5)
(6)
(7)
(12)(13)
(11)
(6)(10)(8)
(9)
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SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
General Description
B: CAUTION
Before disassembling or reassembling parts, always
disconnect battery ground cable. When replacing ra-
dio, control module and other parts provided with
memory functions, record memory contents before dis-
connecting the battery ground cable. Otherwise, the
memory will be erased.
Reassemble in reverse order of disassembly, un-
less otherwise indicated.
Adjust parts to the given specifications.
Connect connectors and hoses securely during
reassembly.
After reassembly, make sure functional parts op-
erate smoothly.
C: PREPARATION TOOL
1. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance and
voltage.
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SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
Sunroof Control System
2. Sunroof Control System
A: WIRING DIAGRAM
1. SUNROOF
B: INSPECTION
Symptom Checking order
Water leaks. (1) Check roof panel and sunroof lid for improper or poor sealing.
(2) Check drain tube for clogging.
(3) Check sunroof frame seal and body for improper fit.
Booming noise (1) Check sunroof lid and roof panel for improper clearance.
(2) Check sunshade and roof trim for improper clearance.
Abnormal motor noise (1) Check motor for looseness.
(2) Check gears and bearings for wear.
(3) Check cables for wear.
(4) Check cable pipe for deformities.
Failure of sunroof
(Motor operates properly.)(1) Check guide rail for foreign particles.
(2) Check guide rail for improper installation.
(3) Check parts for mutual interference.
(4) Check cable slider for improper clinching.
(5) Check cable for improper installation.
(6) Check clutch adjusting nut for improper tightness.
Motor does not rotate or rotates improperly. (1) Check fuse for blow-out.
(2) Check switch for improper function.
(3) Check motor for incorrect terminal voltage.
(4) Check relay for improper operation.
(5) Check poor grounding system.
(6) Check harness for open or short and terminals for poor connections.
(7) Check limit switch for improper operation.
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SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
Sunroof Lid
3. Sunroof Lid
A: REMOVAL
1) Completely close sunroof lid and open sunshade.
2) Detach the four covers (A) and then remove eight
nuts.
3) Carefully remove sunroof lid.
B: INSTALLATION
Install in the reverse order of removal.
C: ADJUSTMENT
1. ALIGNMENT OF HEIGHT BETWEEN
SUNROOF LID AND ROOF PANEL
Loosen sunroof lid nuts and then adjust height by add-
ing (max: four pieces) or extracting (min: zero piece)
shims (standard: two pieces) between sunroof lid and
roof panel.
Difference in height between sunroof lid and
roof panel
2.0
±1.0 mm (0.079±0.039 in)
SR-00002
(A) Shim
(B) Sunroof lid
(C) Roof panel
SR-00003
2.0 1.0 mm (0.079 0.039 in)
(B) (C)
(A)
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SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
Sunroof Assembly
4. Sunroof Assembly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove roof trim.
Roof Trim.>
3) Remove sunroof lid.
Sunroof Lid.>
4) Disconnect the four drain tubes (A) from sunroof
frame.
5) Disconnect sunroof harness connector.
6) Remove the bolts, and then remove the frame
bracket.
7) Remove bolts and nuts and then detach sunroof
frame.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be careful not to snag harness.
NOTE:
Make sure to connect harness connector.
When installing drain tube, insert it securely into
drain pipe.
Length A:
15 mm (0.59 in) or more
C: DISASSEMBLY
1) Remove sunroof frame.
2) Cut the pawl (A) of front sunshade RH.
3) Remove the front slider RH.
4) Pull out the sunshade (B) from sunroof frame.
D: ASSEMBLY
Assemble in the reverse order of disassembly.
SR-00014
SR-00015(A)(A)
SR-00005
A
SR-00006
(A)
SR-00007
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SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
Sunroof Assembly
E: INSPECTION
1. CHECK FOR MOVEMENT OF SUN-
SHADE
1) Attach a spring scale to sunshade edge using a
cloth.
2) Pull the spring scale to measure force required
to move the sunshade.
Force required to move sunshade:
25 N (2.5 kgf, 5.5 lb) or less
NOTE:
Considerable effort is required to start sunshade
moving, so take a scale reading while sunroof pan-
el is moving smoothly.
3) If force required exceeds specifications, check the
sunroof glass lid, sunshade, deflector, and guide rail
assembly for improper installation
SR-00008
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SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
Sunroof Motor
5. Sunroof Motor
A: REMOVAL
CAUTION:
Fully close sunroof when removing sunroof mo-
tor.
When removing clip, use great care to not dam-
age the roof trim.
1) Completely close the sunroof.
2) Disconnect the ground cable from battery.
3) Remove roof trim.
Roof Trim.>
4) Disconnect harness connector (A) and remove
sunroof motor mounting screw (B) and nut (C).
B: INSTALLATION
CAUTION:
Be careful not to move the sunroof cable when
installing sunroof motor.
1) Install sunroof motor.
2) Connect sunroof motor harness connector and
then connect battery ground cable.
3) Reset the sunroof motor.
JUSTMENT, Sunroof Motor.>
4) Check sunroof operation with the following pro-
cedure.
5) Install the roof trim.
TION, Roof Trim.>
C: ADJUSTMENT
1) Reset the sunroof motor.
(1) Close the sunroof lid completely, and then
push the switch to close for more than 1 second.
(At this time, the sunroof operates 50 mm (1.97
in) each intermittently. And also the switch is
needed to push for several times.)
(2) Open the sunroof lid approx. 400 mm (15.75
in).
(3) Close the sunroof lid completely, and then
push the switch to close for more than 1 second.
(Sunroof operates automatically by performing
this operation.)
D: INSPECTION
1. AUTO REVERSE FUNCTION
1) Open the sunroof lid.
2) While the sunroof lid closing automatically, press
the switch to open and check if auto reverse func-
tion operates properly.
3) Check that the sunroof opens 150 mm (5.91 in)
by auto reverse function operated.
CAUTION:
Do not check the auto reverse operation with
pinching any object.
NOTE:
Auto function is canceled if auto reverse function
operates more than five times.
Reset if auto function is canceled.
ADJUSTMENT, Sunroof Motor.>
Checking order Switch position
(1) Completely close sunroof. Closed
(2) Open sunroof 500 mm (19.7 in) away
from completely closed position.Open
(3) Completely open sunroof. Open
(4) Close sunroof 200 mm (7.87 in) from
completely closed position.Closed
(5) Completely close sunroof. Closed
SR-00016
(A)
(C)
(B)
(C)