Page 529 of 2870

FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB
Page 530 of 2870
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
G8080GE7
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM
(DIAGNOSTIC)CC(H4SO)
CRUISE CONTROL SYSTEM
(DIAGNOSTIC)CC(H4DOTC)
CRUISE CONTROL SYSTEM
(DIAGNOSTIC)CC(H4DOTC 2.5)
IMMOBILIZER (DIAGNOSTIC) IM
Page 531 of 2870

EXTERIOR BODY PANEL
EB
Page
1. General Description ....................................................................................2
2. Front Hood Panel ........................................................................................9
3. Front Fender Panel ...................................................................................10
4. Front Door Panel .......................................................................................11
5. Front Sealing Cover ..................................................................................13
6. Rear Door Panel .......................................................................................14
7. Rear Sealing Cover ...................................................................................16
8. Rear Gate Panel .......................................................................................17
9. Rear Gate Garnish Assembly ...................................................................20
Page 532 of 2870
EB-2
EXTERIOR BODY PANEL
General Description
1. General Description
A: SPECIFICATION
(1) Front hood panel (4) Rear door panel (7) Side sill
(2) Front fender panel (5) Rear quarter panel
(3) Front door panel (6) Door panel
Section Part Specification
(A) Front hood panel to Front fender panel 3.5±1.0 mm (0.14±0.04 in)
(B) Front fender panel to Front door panel 4.7±1.0 mm (0.19±0.04 in)
(C) Front door panel to Rear door panel 5.0 mm (0.20 in)
(D) Rear door panel to Rear quarter panel 4.6 mm (0.18 in)
(E), (F) Door panel to Side sill 5.9 mm (0.23 in)
(A)
(A)
(C)
(D)(5) (4)(3)
(4)(2)
(3)
(B)
(6)
(7)
(E),(F) (1)
(2)(B)
(C)
(E)
(F)
(D)
EB-00001
Page 533 of 2870
EB-3
EXTERIOR BODY PANEL
General Description
B: COMPONENT
1. FRONT HOOD
(1) Front hood (3) SealTightening torque: N·m (kgf-m, ft-lb)
(2) HingeT1: 24.5 (2.5, 18.1)
EB-00038
(3)
T1
T1(2) (1)
Page 534 of 2870
EB-4
EXTERIOR BODY PANEL
General Description
2. FRONT FENDER PANEL
(1) Front fender panelTightening torque: N·m (kgf-m, ft-lb)
T: 7.4 (0.75, 5.5)
EB-00003
T
T
(1)
Page 535 of 2870
EB-5
EXTERIOR BODY PANEL
General Description
3. FRONT DOOR PANEL
(1) Gusset (9) Upper hingeTightening torque: N·m (kgf-m, ft-lb)
(2) Weather strip (10) Key cylinder (Driver’s side only)T1: 7.5 (0.76, 5.5)
(3) Stabilizer (Outer) (11) Front sashT2: 14 (1.4, 10.3)
(4) Stabilizer (Inner) (12) Rear sashT3: 25 (2.5, 18)
(5) Door panel (13) Guide railT4: 30 (3.1, 22)
(6) CheckerT5: 33 (3.4, 24)
(7) Sealing cover T6: 6 (0.6, 4.4)
(8) Lower hinge T7: 1.5 (0.15, 1.1)
EB-00183
T1
T6
T6
T3
T3
T4
T5
T4(4) (2)
(1)
(9)(5)
(6)
(13)
(12)(7)
(11) (8)(10)
T6
T6
T2
T2
T2
T2
T1
(3)
T7
Page 536 of 2870
EB-6
EXTERIOR BODY PANEL
General Description
4. REAR DOOR PANEL
(1) Weather strip (8) Rear sashTightening torque: N·m (kgf-m, ft-lb)
(2) Stabilizer (Outer) (9) Lower hingeT1: 7.5 (0.76, 5.5)
(3) Stabilizer (Inner) (10) Upper hingeT2: 25 (2.5, 18)
(4) Door panelT3: 30 (3.1, 18)
(5) CheckerT4: 33 (3.4, 24)
(6) Sealing coverT5: 14 (1.4, 10.3)
(7) Front sashT6: 1.5 (0.15, 1.1)
EB-00174
T1
T6
T1(1)
(3)
(7)
T2
T2
T6
T5
T3
T4T3(10)(4)
(5)
(6)
(9)
T5
(8)
(2)
T5T5