2004 SUBARU FORESTER Service Repair Manual

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Page 2289 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-4
CONTROL SYSTEM
General Description
TURBO MODEL
CS-00366
T2
T4 T4T1 T3
(31) (29) (27)(28) (20)
(25)(22) (19)
(23)
(24)(21)
(30) (20)(12)
(11)(13) (18)(3)
(17)(10)
(8)
(9)(7)
(15)
(26)(1)
(2)
(4)

Page 2290 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-5
CONTROL SYSTEM
General Description
2. MT GEAR SHIFT LEVER
(1) Gear shift knob (11) Bushing A (21) Boot & insulator ASSY
(2) Console boot (12) Spring pin (22) Front cover
(3) Plate ASSY (13) Cushi

Page 2291 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-6
CONTROL SYSTEM
General Description
3. DRIVE SELECT LEVER
(1) Knob (6) SpringTightening torque: N·m (kgf-m, ft-lb)
(2) Cushion (7) Lever ASSYT1: 1.6 (0.16, 1.2)
(3) Plate ASSY (8) ClipT2: 18 (1.8

Page 2292 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-7
CONTROL SYSTEM
General Description
C: CAUTION
Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
Remove contamination including dirt and co

Page 2293 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-8
CONTROL SYSTEM
Select Lever
2. Select Lever
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Shift the select lever to “N” range.
4) Lift-up the vehicl

CS-8
CONTROL SYSTEM
Select Lever
2. Select Lever
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Shift the select lever to “N” range.
4) Lift-up the vehicle.
5) Remove the rear exhaust pipe and muffler.
Non-turbo model
Pipe.> fler.>
Turbo model
haust Pipe.> AL, Muffler.>
6) Remove the heat shield cover. (If equipped)
7) Disconnect the cable from select lever, and then
remove the cable bracket.
8) Lower the vehicle.
9) Remove the console box. MOVAL, Console Box.>
10) Disconnect the connectors, then remove the
four bolts to take out the select lever assembly from
body.
B: INSTALLATION
1) Mount the select lever onto vehicle body.
2) Tighten the four bolts to install the select lever to
vehicle body, then connect the connector.
Tightening torque:
13 N·m (1.3 kgf-m, 9.4 ft-lb)
3) Install the console box. LATION, Console Box.>
4) Shift the select lever to “N” range.
5) Lift-up the vehicle.
6) Shift the range select lever to “N” range.
7) Insert the thread portion of inner cable into con-
nector hole of the select lever, and fix the outer ca-
ble end to bracket.
Tightening torque:
18 N·m (1.8 kgf-m, 13.0 ft-lb)
8) Adjust the select cable position. ADJUSTMENT, Select Cable.>
9) After completion of fitting, make sure the select
lever operates smoothly all across the operating
range.
10) Install the heat shield cover. (If equipped)
11) Install the rear exhaust pipe and muffler.
Non-turbo model
haust Pipe.> TION, Muffler.>
Turbo model
Exhaust Pipe.> STALLATION, Muffler.>
12) Inspect the following items. If the following in-
spection reveals problems, adjust the select cable
and inhibitor switch. MENT, Select Cable.> MENT, Inhibitor Switch.>
(1) The engine starts operating when select le-
ver is in “P” range, but not in other ranges.
(2) The back-up light is lit when the select lever
is in “R” range, but not in other ranges.
(3) Select lever and indicator ranges are matched.
(A) Adjusting nut
(B) Cable bracket
CS-00017(B)(A)
CS-00018
CS-00168

Page 2294 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-9
CONTROL SYSTEM
Select Lever
C: DISASSEMBLY
1. NON-TURBO MODEL
1) Remove the grip.
2) Remove the indicator light, and then remove the
indicator cover.
NOTE:
Be careful not to break the indicator l

Page 2295 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-10
CONTROL SYSTEM
Select Lever
2. TURBO MODEL
1) Remove the packing.
2) Remove the grip.
3) Remove the indicator light, and then remove the
indicator cover.
NOTE:
Be careful not to break the indica

Page 2296 of 2870

SUBARU FORESTER 2004 Service Repair Manual CS-11
CONTROL SYSTEM
Select Lever
10) Remove the cushion plate.
11) Remove the grommet, and then extract spring
pin.
12) Remove the arm assembly, and then take
away the select lever assembly from base

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