2004 SUBARU FORESTER Service Repair Manual

height gas tank size fuel tank capacity interior lights headlamp lane assist

Page 2729 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-17
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
C: CAUTION
Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
Remove contaminati

5MT-17
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
C: CAUTION
Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
Remove contamination including dirt and corro-
sion before removal, installation, and disassembly.
Keep the disassembled parts in order and pro-
tect them from dust or dirt.
Until the oil pan is removed, do not place with the
oil pan side facing up to prevent foreign matter from
entering the valve body.
Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
When disassembling the case and other light al-
loy parts, use a plastic hammer to force it apart. Do
not pry it apart with a screwdriver or other tool.
Be careful not to burn your hands, because each
part on the vehicle is hot after running. Use SUBARU genuine gear oil, grease etc. or
the equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.
Be sure to tighten fasteners including bolts and
nuts to the specified torque.
Place shop jacks or rigid racks at the specified
points.
Apply gear oil onto sliding or revolution surfaces
before installation.
Replace deformed or otherwise damaged snap
rings with new ones.
Before installing O-rings or oil seals, apply suffi-
cient amount of gear oil to avoid damage and defor-
mation.
Be careful not to incorrectly install or fail to install
O-rings, snap rings and other such parts.
Before securing a part on a vise, place cushion-
ing material such as wood blocks, aluminum plate,
or shop cloth between the part and the vis e.
Avoid damaging the mating surface of the case.
Before applying sealant, completely remove the
old seal.
D: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
399411700 ACCENT BALL
INSTALLERUsed for installing reverse shifter rail arm.
899524100 PULLER SET Used for removing and installing roller bearing
(Differential).
(1) PULLER
(2) CAP
ST-399411700
ST-899524100

Page 2730 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-18
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
399780104 WEIGHT Used for measuring preload on roller bearing.
498077000 REMOVER Used for removing roller bearing of drive pinion
shaft

Page 2731 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-19
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
498247001 MAGNET BASE Used for measuring backlash between side
gear and pinion, and hypoid gear.
Used with DIAL GAUGE (498247100).

Page 2732 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-20
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
498937000 TRANSMISSION
HOLDERUsed for removing and installing transmission
main shaft lock nut.
499277100 BUSH 1-2
INSTALLER Used fo

Page 2733 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-21
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
499787000 WRENCH ASSY Used for removing and installing differential side
retainer.
499827000 PRESS Used for installing speedometer oil

Page 2734 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-22
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
499917500 DRIVE PINION
GAUGE ASSYUsed for adjusting drive pinion shim.
499927100 HANDLE Used for fitting transmission main shaft.
49993

Page 2735 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-23
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
499987300 SOCKET WRENCH
(50)Used for removing and installing driven gear
assembly lock nut.
899714110 REMOVER Used for fixing transmis

Page 2736 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-24
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
899904100 REMOVER Used for removing and installing straight pin.
899988608 SOCKET WRENCH
(27)Used for removing and installing drive pin

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