2004 SUBARU FORESTER Service Repair Manual

Page 873 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-4
MECHANICAL
General Description
Piston pinOuter diameter mm (in) 22.994 — 23.000 (0.9053 — 0.9055)
Standard clearance between piston and piston pin mm (in) 0.004 — 0.008 (0.0002 — 0.

Page 874 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-5
MECHANICAL
General Description
CrankshaftBend limit mm (in) 0.035 (0.0014)
Crank pin and 
crank journalmm (in)Out-of-roundness 0.020 (0.0008) or less
Grinding limit 0.250 (0.0098)
Crank pin

Page 875 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-6
MECHANICAL
General Description
B: COMPONENT
1. TIMING BELT
(1) Timing belt cover No. 2 (RH) (9) Automatic belt tension adjuster 
ASSYTightening torque: N⋅m (kgf-m, ft-lb)
(2) Timing belt

Page 876 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-7
MECHANICAL
General Description
2. CYLINDER HEAD AND CAMSHAFT
(1) Rocker cover (RH) (11) Cylinder head (LH)Tightening torque: N⋅m (kgf-m, ft-lb)
(2) Intake valve rocker ASSY (12) Camshaft

Page 877 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-8
MECHANICAL
General Description
3. VALVE ROCKER ASSEMBLY
(1) Intake valve rocker arm (5) Rocker shaft spacerTightening torque: N⋅m (kgf-m, ft-lb)
(2) Valve rocker nut (6) Intake rocker sha

Page 878 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-9
MECHANICAL
General Description
4. CYLINDER HEAD AND VALVE ASSEMBLY
(1) Exhaust valve (4) Valve spring seat (7) Retainer
(2) Intake valve (5) Intake valve oil seal (8) Retainer key
(3) Valve

Page 879 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-10
MECHANICAL
General Description
5. CYLINDER BLOCK
 MODEL WITHOUT ATF WARMER
(1) Oil pressure switch (15) Oil filter connectorTightening torque: N⋅m (kgf-m, ft-lb)
(2) Cylinder block (RH)

Page 880 of 2870

SUBARU FORESTER 2004  Service Repair Manual ME(H4SO)-11
MECHANICAL
General Description
 MODEL WITH ATF WARMER
(1) Oil pressure switch (15) Oil filter connectorTightening torque: N⋅m (kgf-m, ft-lb)
(2) Cylinder block (RH) (16) Oil strainerT1: