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FUJI HEAVY INDUSTRIES LTD. G8080GE6
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
CHASSIS SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.FRONT SUSPENSION FS
REAR SUSPENSION RS
WHEEL AND TIRE SYSTEM WT
DIFFERENTIAL DI
TRANSFER CASE TC
DRIVE SHAFT SYSTEM DS
ABS ABS
ABS (DIAGNOSTIC) ABS
BRAKE BR
PARKING BRAKE PB
POWER ASSISTED SYSTEM
(POWER STEERING)PS
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TRANSFER CASE
TC
Page
1. General Description ....................................................................................2
2. Transfer Case and Extension (5MT) ...........................................................3
3. Transfer Clutch and Extension (4AT) ..........................................................4
4. Oil Seal........................................................................................................5
5. Transfer Drive Gear (5MT) ..........................................................................6
6. Transfer Driven Gear (5MT) ........................................................................7
7. Reduction Drive Gear (4AT without VTD) ...................................................8
8. Reduction Driven Gear (4AT without VTD) .................................................9
9. Center Differential .....................................................................................10
10. Transfer Clutch Pressure Test ..................................................................11
11. Transfer Duty Solenoid and Valve Body ...................................................12
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TC-2
TRANSFER CASE
General Description
1. General Description
A: NOTE
For general description, refer to “4AT” or “5MT”
section.
AT model:
MT model:
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TC-3
TRANSFER CASE
Transfer Case and Extension (5MT)
2. Transfer Case and Extension
(5MT)
A: NOTE
For removal, installation and inspection work, refer
to “5MT” section.
and Extension Case Assembly.>
Page 669 of 2870
TC-4
TRANSFER CASE
Transfer Clutch and Extension (4AT)
3. Transfer Clutch and Exten-
sion (4AT)
A: NOTE
For removal, installation and inspection work, refer
to “4AT” section.
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TC-5
TRANSFER CASE
Oil Seal
4. Oil Seal
A: NOTE
For removal, installation and inspection work, refer
to “4AT” or “5MT” section.
AT model:
MT model:
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TC-6
TRANSFER CASE
Transfer Drive Gear (5MT)
5. Transfer Drive Gear (5MT)
A: NOTE
For removal, installation and inspection work, refer
to “5MT” section.
Gear.>
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TC-7
TRANSFER CASE
Transfer Driven Gear (5MT)
6. Transfer Driven Gear (5MT)
A: NOTE
For removal, installation and inspection work, refer
to “5MT” section.
Gear.>