Page 105 of 2870
AB-5
AIRBAG SYSTEM
General Description
When painting or performing sheet metal work
on the side of the vehicle, including the side sill,
center pillar, and front and rear doors, remove the
side airbag sensors and wire harness of the airbag
system.
AB-00129
Page 106 of 2870
AB-6
AIRBAG SYSTEM
General Description
When storing a removed airbag module, do not place any objects on it or pile airbag modules on top of
each other. If the airbag inflates for some reason when it is placed with its pad side facing downward or under
any object, a serious accident may result.
(1) Driver’s airbag module (2) Passenger’s airbag module
AB-00130
(2) (1)
Page 107 of 2870
AB-7
AIRBAG SYSTEM
General Description
C: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
98299FC030 DEPLOYMENT
ADAPTER A Used for deploying the side airbag module.
Used with DEPLOYMENT TOOL
(98299PA030).
98299SA010 TEST HARNESS
ADAPTER D Used for deploying the driver’s airbag module
and seat belt pretensioner.
Used with DEPLOYMENT TOOL
(98299PA030).
Can not reuse.
98299SA030 TEST HARNESS
ADAPTER E Used for deploying the passenger’s airbag
module.
Used with DEPLOYMENT TOOL
(98299PA030).
98299SA050 TEST HARNESS
ADAPTER F Used for deploying lap seat belt pretensioner.
Used with DEPLOYMENT TOOL
(98299PA030).
ST98299FC030
ST98299SA010
ST98299SA030
ST98299SA050
Page 108 of 2870
AB-8
AIRBAG SYSTEM
General Description
2. GENERAL TOOL
98299PA030 DEPLOYMENT
TOOL Used for deploying the airbag module.
Used with DEPLOYMENT ADAPTER A
(98299FC030).
TOOL NAME REMARKS
TO RX
® T30Used for removal/installation of driver’s airbag module. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST98299PA030
Page 109 of 2870

AB-9
AIRBAG SYSTEM
Airbag Connector
2. Airbag Connector
A: OPERATION
1. POWER SUPPLY
1) How to disconnect:
(1) Move the slide lock (A) in the direction of ar-
row.
(2) Pull the female connector in the direction of
arrow with slide lock (A) moved.
CAUTION:
When pulling, be sure to hold onto the connec-
tor and not the wire.
2) How to connect:
Holding the connector (A), push it in carefully until a
connecting sound is heard.
CAUTION:
Be sure to insert the connector in until it locks.
Then pull on it gently to make sure that it is
locked.
2. DRIVER’S AIRBAG (BETWEEN AIRBAG
HARNESS AND ROLL CONNECTOR), PAS-
SENGER’S AIRBAG AND SIDE AIRBAG
1) How to disconnect:
(1) Push the lock arm (A).
(2) With the lock arm (A) pushed in, move the
slide lock (B) in the direction of arrow.
(3) With the slide lock pulled, remove the lock
arm to its original position, and then pull in the
direction of arrow to separate connector.
CAUTION:
When pulling, be sure to hold onto the connec-
tor and not the wire.
2) How to connect:
Holding the connector, and push it in carefully until
a connecting sound is heard.
CAUTION:
Be sure to insert the connector in until it locks.
Then pull on it gently to make sure that it is
locked.
AB-00015
AB-00016
AB-00017
(A) (B)
AB-00018
AB-00019
Page 110 of 2870

AB-10
AIRBAG SYSTEM
Airbag Connector
3. DRIVER’S AIRBAG MODULE AND PRE-
TENSIONER
1) How to disconnect:
(1) Using a flat tip screwdriver, pry the push
lock upward to unlock.
(2) Pull the connector to disconnect from driv-
er’s side airbag module assembly or retractor
assembly.
2) How to connect:
Connect the connector in reverse order of discon-
necting. At this time, be sure to insert the connector
in until a connecting sound is heard.
CAUTION:
Be sure to insert the connector in until it
locks. Then pull it gently to make sure that it is
locked.
Be sure to insert the push lock in.
4. FRONT SUB-SENSOR AND SIDE AIR-
BAG SENSOR
1) How to disconnect:
Holding outer part (A), pull it in the direction of ar-
row.
CAUTION:
When pulling, be sure to hold onto the connec-
tor and not the wire.
2) How to connect:
Holding the connector, and push it in carefully until
a connecting sound is heard.
CAUTION:
Do not put your hand on the outer part, since
outer (A) moves back.
Be sure to insert the connector in until it
locks. Then pull it gently to make sure that it is
locked.
5. PASSENGER’S AIRBAG
1) How to disconnect:
(1) Move the slide lock (A) in the direction of ar-
row.
AB-00478
AB-00479
AB-00480
AB-00024
AB-00025
AB-00021
(A)
Page 111 of 2870

AB-11
AIRBAG SYSTEM
Airbag Connector
(2) With the slide lock pushed, pull the connec-
tor in the direction of arrow and disconnect it.
CAUTION:
When pulling, be sure to hold onto the connec-
tor and not the wire.
2) How to connect:
Holding the connector, and push it in carefully until
a connecting sound is heard.
CAUTION:
Be sure to insert the connector in until it locks.
Then pull on it gently to make sure that it is
locked.
6. LAP SEAT BELT PRETENSIONER
1) How to disconnect:
(1) Using a flat tip screwdriver, pry the push
lock (A) upward to unlock.(2) Pull the connector to disconnect from lap
seat belt pretensioner.
CAUTION:
When pulling, be sure to hold onto the connec-
tor and not the wire.
2) How to connect:
Connect the connector in reverse order of discon-
necting. At this time, be sure to insert the connector
in until a connecting sound is heard.
CAUTION:
Be sure to insert the connector in until it
locks.
Then pull it gently to make sure that it is locked.
Be sure to lock the push lock securely.
AB-00022
AB-00023
AB-00115
(A)
AB-00026
AB-00027
Page 112 of 2870

AB-12
AIRBAG SYSTEM
Inspection Locations After a Collision
3. Inspection Locations After a
Collision
A: REPLACEMENT
When airbag system is deployed, replace the fol-
lowing parts.
1. FRONT COLLISION
1) Driver’s airbag module
2) Passenger’s airbag module
3) Driver’s seat belt (pretensioner, lap seat belt pre-
tensioner)
4) Passenger’s seat belt (pretensioner)
5) Airbag control module
6) Front sub-sensor
7) Roll connector
2. SIDE COLLISION
1) Airbag control module
2) Side airbag module (operating side seat bag)
3) Side airbag sensor (operating side)
3. INSPECTION OF OTHER PARTS
Check for the following parts, replace the damaged
parts with new ones.
1) Steering wheel and steering shaft
Check the steering wheel and steering shaft for
mounting condition and deflection of axial and radi-
al direction. Check the steering shaft for deflection
of axial direction with tilt lever released. (After a col-
lision, absorbing part of steering shaft may inflate.)
2) Check the direct type connector of driver’s air-
bag module, pretensioner, etc. for damage, and
also check each harness for pinch and connector
damage. If damage is found, replace the harness
as a unit.
B: INSPECTION
If the vehicle is involved in a collision on any side,
even if it is a slight collision, be sure to check the
following system parts.
1. DRIVER’S AIRBAG MODULE
1) Check for the following, and replace damaged
parts with new ones.
Airbag module is cracked or deformed.
Harness and/or connector is cracked, deformed
or open. Lead wire is exposed.
The module surface is fouled with grease, oil,
water or cleaning solvent.
2) When installing a new driver’s airbag module,
check the following. If necessary, install a new air-
bag module and steering wheel.
The steering wheel is in the way, making it diffi-
cult to install the airbag module. The clearance between the driver’s airbag mod-
ule and steering wheel is not constant.
The steering wheel deformation in axial and radi-
al directions exceed limits.
Specifications:
Height deflection A
Less than 6 mm (0.24 in)
O.D. deflection L
Less than 17 mm (0.67 in)
2. PASSENGER’S AIRBAG MODULE
Check for the following, and replace damaged
parts with new ones.
Airbag module is cracked or deformed.
Harness and/or connector is cracked, deformed
or open. Lead wire is exposed.
Mounting bracket is cracked or deformed.
3. SIDE AIRBAG MODULE
Check for the following, and replace damaged
parts with new ones.
Front seat is damaged or deformed.
Harness and/or connector is cracked, deformed
or open.
Lead wire is exposed.
4. AIRBAG CONTROL MODULE
Check for the following, and replace damaged
parts with new ones.
Control module is cracked or deformed.
Mounting bracket is cracked or deformed.
Connector is scratched or deformed.
Airbag is deployed.
Side airbag is deployed.
AB-00028
L
A