2004 SUBARU FORESTER Service Repair Manual

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Page 2425 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-111 AUTOMATIC TRANSMISSION Drive Pinion Shaft Assembly 36.Drive Pinion Shaft Assembly A: REMOVAL 1) Remove the transmission assembly from vehi- cle. <Ref. to 4AT-39, REMOVAL, Automatic Trans- miss

Page 2426 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-112 AUTOMATIC TRANSMISSION Drive Pinion Shaft Assembly 9) Install the ATF charger pipe with O-ring. 10) Insert the input shaft with rotating it by hand lightly, and then check the protrusion amoun

Page 2427 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-113 AUTOMATIC TRANSMISSION Drive Pinion Shaft Assembly 2) Using a press, press-fit the new roller bearing into specified position. NOTE: If excessive force is applied to roller bearing, the roller

Page 2428 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-114 AUTOMATIC TRANSMISSION Drive Pinion Shaft Assembly 10) Select three or less shims from following table. E: INSPECTION  Make sure that all component parts are free of harmful cut, gouges, and

Page 2429 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-115 AUTOMATIC TRANSMISSION Drive Pinion Shaft Assembly Corrective action: Increase thickness of pinion height adjusting washer in order to bring drive pin- ion shaft close to hypoid driven gear. 

Page 2430 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-116 AUTOMATIC TRANSMISSION Drive Pinion Shaft Assembly 6) If tooth contact is correct, mark the differential side retainer position and loosen it. After fitting a new O-ring and oil seal, screw in

Page 2431 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-117 AUTOMATIC TRANSMISSION Front Differential 37.Front Differential A: REMOVAL 1) Remove the transmission assembly from vehi- cle. <Ref. to 4AT-39, REMOVAL, Automatic Trans- mission Assembly.> 2)

Page 2432 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-118 AUTOMATIC TRANSMISSION Front Differential 6) Install the new seal pipe to torque converter clutch case. 7) Install the torque converter clutch case to trans- mission case. <Ref. to 4AT-103, IN
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