Page 1377 of 2870
FU(H4DOTC)-22
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
9) Disconnect the connector from tumble generator
valve sensor.
10) Disconnect the connector from purge control
solenoid valve.
11) Remove the purge control solenoid valve.
12) Disconnect the evaporation hose from intake
manifold.13) Disconnect the evaporation hose from purge
valve.
14) Remove the two bolts which hold the fuel pipes
on the left side of intake manifold.
15) Remove the bolts which hold the fuel injector
pipe onto intake manifold.
LH SIDE
FU-00617
FU-00040
FU-00041
FU-00042
FU-00364
FU-00043
FU-00044
FU-00618
Page 1378 of 2870
FU(H4DOTC)-23
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
RH SIDE
16) Remove the fuel injector.
17) Remove the harness bracket which holds the
engine harness onto intake manifold.
18) Remove the engine harness from intake mani-
fold.19) Loosen the clamp which holds the front left side
fuel hose to injector pipe, and remove the pipe from
clamp.
20) Remove the fuel injector pipe LH.
21) Remove the bolts which install the fuel pipe on
intake manifold.
22) Remove the fuel pipe assembly and pressure
regulator from intake manifold.
23) Remove the intake duct from intake manifold.
24) Remove the intake manifold.
FU-00046
FU-00619
FU-00048
FU-00049
FU-00620
FU-00051
IN-00250
FU-00053
Page 1379 of 2870
FU(H4DOTC)-24
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
D: ASSEMBLY
NOTE:
Replace the gasket with a new one.
1) Install the intake manifold.
Tightening torque:
8.25 N
⋅m (0.84 kgf-m, 6.1 ft-lb)
2) Install the air intake duct to intake manifold.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 14.0 ft-lb)
3) Install the fuel pipe assembly and pressure reg-
ulator to intake manifold.
Tightening torque:
5 N
⋅m (0.5 kgf-m, 3.7 ft-lb)
4) Install the fuel injector pipe LH.5) Connect the left side fuel hose to injector pipe,
and tighten the clamp screw.
6) Install the engine harness to intake manifold.
7) Install the harness bracket which holds the en-
gine harness onto intake manifold.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 14.0 ft-lb)
8) Install the fuel injector.FU-00053
IN-00250
FU-00051
FU-00620
FU-00049
FU-00048
Page 1380 of 2870
FU(H4DOTC)-25
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
9) Tighten the bolts which install the fuel injector
pipe onto intake manifold.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 14.0 ft-lb)
LH SIDE
RH SIDE10) Tighten the two bolts which install the fuel pipe
assembly on the left side of intake manifold.
Tightening torque:
5 N⋅m (0.5 kgf-m, 3.7 ft-lb)
11) Connect the evaporation hoses to the purge
valve. (Except Australia model)
NOTE:
Connect the evaporation hose as shown in the fig-
ure.
FU-00044
FU-00618
FU-00046
FU-00619
(A) To fuel pipe ASSY
(B) To intake duct
(C) To purge control solenoid valve
(D) To intake manifold
FU-00043
FU-00365
(A)(B)
(C)
(D)
Page 1381 of 2870
FU(H4DOTC)-26
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
12) Connect the evaporation hose to intake mani-
fold.
13) Install the purge control solenoid valve.
Tightening torque:
16 N
⋅m (1.6 kgf-m, 11.8 ft-lb)
14) Connect the hoses to the purge control sole-
noid valve.
NOTE:
Connect the evaporation hose as shown in the fig-
ure.15) Connect the connector to the purge control so-
lenoid valve.
16) Connect the connector to the tumble generator
valve sensor.
17) Connect the connector to the tumble generator
valve actuator.
18) Connect the connector to fuel injector.
(A) To intake manifold
(B) To purge valve
FU-00042
FU-00041
(A)
(B)
EC-02014
FU-00040
FU-00617
FU-00616
FU-00615
Page 1382 of 2870
FU(H4DOTC)-27
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
19) Install the throttle body to intake manifold.
NOTE:
Replace the gasket with a new one.
Tightening torque:
22 N
⋅m (2.2 kgf-m, 16.2 ft-lb)
20) Connect the connector to the throttle position
sensor (A), idle air control solenoid valve (B) and
manifold absolute pressure sensor (C).
21) Connect the engine harness with clip (D) to in-
take manifold.22) Install the engine ground cable to intake mani-
fold.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 14.0 ft-lb)
23) Install the fuel pipe protector RH.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 14.0 ft-lb)
NOTE:
Bolt (A) is tightened together with ground cable.
Tighten it securely.
FU-00013
FU-00038
(A)
(B) (C)
(D) (D)
FU-00036
FU-00037
FU-00522
(A)
Page 1383 of 2870
FU(H4DOTC)-28
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
24) Install the fuel pipe protector LH.
NOTE:
Bolt (A) is tightened together with ground cable.
Tighten it securely.
Tightening torque:
19 N
⋅m (1.9 kgf-m, 14.0 ft-lb)
E: INSPECTION
Make sure the fuel pipe and fuel hoses are not
cracked and the connections are tightened firmly.
(A)
FU-00523
Page 1384 of 2870
FU(H4DOTC)-29
FUEL INJECTION (FUEL SYSTEM)
Engine Coolant Temperature Sensor
4. Engine Coolant Temperature
Sensor
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the generator.
REMOVAL, Generator.>
3) Drain the engine coolant.
COOLANT, REPLACEMENT, Engine Coolant.>
4) Disconnect the connector from engine coolant
temperature sensor.
5) Remove the engine coolant temperature sensor.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
18 N
⋅m (1.8 kgf-m, 13.3 ft-lb)
FU-00009
FU-00055