2004 SUBARU FORESTER Service Repair Manual

Page 1985 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-55
FUEL INJECTION (FUEL SYSTEM)
Fuel Sub Level Sensor
26.Fuel Sub Level Sensor
A: REMOVAL
WARNING:
 Place “NO FIRE” signs near the working area.
 Be careful not to spill fuel on t

Page 1986 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-56
FUEL INJECTION (FUEL SYSTEM)
Fuel Sub Level Sensor
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.3 ft-lb)
FU-00115

Page 1987 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-57
FUEL INJECTION (FUEL SYSTEM)
Fuel Filter
27.Fuel Filter
A: REMOVAL
WARNING:
 Place “NO FIRE” signs near the working area.
 Be careful not to spill fuel on the floor.
1) Release

Page 1988 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-58
FUEL INJECTION (FUEL SYSTEM)
Fuel Cut Valve
28.Fuel Cut Valve
A: REMOVAL
WARNING:
 Place “NO FIRE” signs near the working area.
 Be careful not to spill fuel on the floor.
1) R

Page 1989 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-59
FUEL INJECTION (FUEL SYSTEM)
Fuel Damper Valve
29.Fuel Damper Valve
A: REMOVAL
1) Release the fuel pressure. 
<Ref. to FU(H4DOTC 2.5)-45, RELEASING OF
FUEL PRESSURE, OPERATION, Fuel.

Page 1990 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-60
FUEL INJECTION (FUEL SYSTEM)
Fuel Delivery, Return and Evaporation Lines
30.Fuel Delivery, Return and Evaporation Lines
A: REMOVAL
1) Set the vehicle on a lift.
2) Release the fuel p

Page 1991 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-61
FUEL INJECTION (FUEL SYSTEM)
Fuel Delivery, Return and Evaporation Lines
9) Separate the quick connector on fuel delivery line.
(1) Clean the pipe and connector, if they are
covered

Page 1992 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-62
FUEL INJECTION (FUEL SYSTEM)
Fuel Delivery, Return and Evaporation Lines
2) Connect the fuel delivery hose to pipe with an
overlap of 20 to 25 mm (0.79 to 0.98 in).
Type A: When the