Page 1985 of 2870
FU(H4DOTC 2.5)-55
FUEL INJECTION (FUEL SYSTEM)
Fuel Sub Level Sensor
26.Fuel Sub Level Sensor
A: REMOVAL
WARNING:
Place “NO FIRE” signs near the working area.
Be careful not to spill fuel on the floor.
1) Disconnect the ground cable from battery.
2) Lift-up the vehicle.
3) Drain fuel from the fuel tank. Set a container un-
der the vehicle and remove the drain plug from fuel
tank.
4) Tighten the fuel drain plug.
Tightening torque:
26 N
⋅m (2.7 kgf-m, 19.2 ft-lb)
5) Remove the rear seat.6) Remove the service hole cover.
7) Disconnect the connector from fuel sub level
sensor.
8) Disconnect the fuel jet pump hose.
9) Remove the bolts which install fuel sub level
sensor on fuel tank.
10) Remove the fuel sub level sensor.
FU-00009
FU-00089
FU-00089
FU-00113
FU-00114
FU-00115
FU-00116
Page 1986 of 2870
FU(H4DOTC 2.5)-56
FUEL INJECTION (FUEL SYSTEM)
Fuel Sub Level Sensor
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.3 ft-lb)
FU-00115
Page 1987 of 2870
FU(H4DOTC 2.5)-57
FUEL INJECTION (FUEL SYSTEM)
Fuel Filter
27.Fuel Filter
A: REMOVAL
WARNING:
Place “NO FIRE” signs near the working area.
Be careful not to spill fuel on the floor.
1) Release the fuel pressure.
FUEL PRESSURE, OPERATION, Fuel.>
2) Disconnect the fuel delivery hoses from fuel filter.
3) Remove the filter from holder.
B: INSTALLATION
CAUTION:
If fuel hoses are damaged at the connecting
portion, replace it with a new one.
If clamps are badly damaged, replace with new
ones.
1) Install in the reverse order of removal.
2) Tighten the hose clamp screws.
Tightening torque:
1.25 N·m (0.13 kgf-m, 0.94 ft-lb)
C: INSPECTION
1) Check the inside of fuel filter for dirt and water
sediment.
2) If it is clogged, or if replacement interval has
been reached, replace it.
3) If water is found in it, shake and expel the water
from inlet port.
FU-00118
FU-00118
Page 1988 of 2870
FU(H4DOTC 2.5)-58
FUEL INJECTION (FUEL SYSTEM)
Fuel Cut Valve
28.Fuel Cut Valve
A: REMOVAL
WARNING:
Place “NO FIRE” signs near the working area.
Be careful not to spill fuel on the floor.
1) Remove the fuel tank.
Tank.>
2) Move the clip and disconnect the evaporation
hose from fuel cut valve.
3) Remove the bolts which install fuel cut valve.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.3 ft-lb)
FU-00119
FU-00120
Page 1989 of 2870
FU(H4DOTC 2.5)-59
FUEL INJECTION (FUEL SYSTEM)
Fuel Damper Valve
29.Fuel Damper Valve
A: REMOVAL
1) Release the fuel pressure.
FUEL PRESSURE, OPERATION, Fuel.>
2) Remove the fuel damper valve from fuel return
line.
B: INSTALLATION
Install in the reverse order of removal.
FU-00121
Page 1990 of 2870
FU(H4DOTC 2.5)-60
FUEL INJECTION (FUEL SYSTEM)
Fuel Delivery, Return and Evaporation Lines
30.Fuel Delivery, Return and Evaporation Lines
A: REMOVAL
1) Set the vehicle on a lift.
2) Release the fuel pressure.
TION, Fuel.>
3) Open the fuel filler flap lid and remove fuel filler cap.
4) Remove the floor mat.
5) Remove the fuel delivery pipes and hoses, fuel return pipes and hoses, evaporation pipes and hoses.
6) In the engine compartment, detach the fuel de-
livery hoses (A), return hoses (B) and evaporation
hoses (C).
7) Lift-up the vehicle.8) Disconnect the two-way valve hose (A) from
two-way valve and disconnect the canister hose (B)
from canister.
FU-00122
(B) (A)
(C)
FU-00374
(A)(B)
FU-00091
Page 1991 of 2870

FU(H4DOTC 2.5)-61
FUEL INJECTION (FUEL SYSTEM)
Fuel Delivery, Return and Evaporation Lines
9) Separate the quick connector on fuel delivery line.
(1) Clean the pipe and connector, if they are
covered with dust.
(2) Hold the connector (A) and push retainer (B)
down.
(3) Pull out the connector (A) from retainer (B).
B: INSTALLATION
1) Connect the quick connector on fuel delivery
line.
NOTE:
Replace the retainer with a new one.
Make sure that the connected portion is not dam-
aged or has dust. If necessary, clean the seal sur-
face of pipe.(1) Set the new retainer (B) to connector (A).
(2) Push the pipe into connector completely.
NOTE:
At this time, two clicking sounds are heard.
CAUTION:
Pull the connector to ensure it is connected
securely.
Ensure the two retainer pawls are engaged in
their mating positions in the connector.
Be sure to inspect the hoses and their con-
nections for any leakage of fuel.
(A) Connector
(B) Retainer
(C) Pipe
(A) Seal surface
(B) Pipe
FU-00124
(A)(B)
(C)
FU-00125
(A)
(B)
(A) Connector
(B) Retainer
(C) Pipe
(A) Connector
(B) Retainer
(C) Pipe
FU-00126
(C)
(A)
(B)
FU-00127
(A)
(B)
(C)
Page 1992 of 2870
FU(H4DOTC 2.5)-62
FUEL INJECTION (FUEL SYSTEM)
Fuel Delivery, Return and Evaporation Lines
2) Connect the fuel delivery hose to pipe with an
overlap of 20 to 25 mm (0.79 to 0.98 in).
Type A: When the fitting length is specified.
Type B: When the fitting length is not specified.
2: 2.5
±1.5 mm (0.098±0.059 in)
L: 22.5
±2.5 mm (0.886±0.098 in)
3) Connect the evaporation hose to pipe by approx.
15 — 20 mm (0.59 — 0.79 in) from the hose end.
L = 17.5
±2.5 mm (0.689±0.098 in)
CAUTION:
Be sure to inspect the hoses and their connec-
tions for any leakage of fuel.
C: INSPECTION
1) Make sure that there are no cracks on the fuel
pipes and fuel hoses.
2) Make sure that the fuel pipe and fuel hose con-
nections are tight.
(1) Fitting
(2) Clamp
(3) Hose
(1) Hose
(2) Clip
(3) Pipe
FU-00128
(1) (2)(3)
L
Type A
Type B
FU-00129
(1)(2)
L/2
L(3)