2004 SUBARU FORESTER Service Repair Manual

Page 2721 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-9
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
3. MAIN SHAFT ASSEMBLY (SINGLE RANGE)
(1) Oil seal (15) Needle bearing (28) Rev synchro cone
(2) Needle bearing (16) 4th gear thrust wash

Page 2722 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-10
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
4. MAIN SHAFT ASSEMBLY (DUAL RANGE)
MT-01014
(3) (4)(4)
T2
T3
T1
T4
(5)
(2)
(1)(6)(6)
(7)
(8)
(9)(10)
(11)(17)(18)(19)(20)
(21)(22)
(23)

Page 2723 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-11
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
(1) O-ring (30) Needle bearing (59) Rev synchro cone
(2) High-low counter shaft (31) Input low gear spacer (60) Ball bearing
(3) Knock p

Page 2724 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-12
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
5. SHIFTER FORK AND SHIFTER ROD
(1) Shifter arm (8) Ball (15) Spring
(2) 5th shifter fork (9) 3rd-4th fork rod (16) Snap ring (Outer)
(3

Page 2725 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-13
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
6. TRANSFER CASE AND EXTENSION (WITHOUT OIL PUMP MODEL)
(1) Oil guide (16) Return spring (31) Transfer drive gear
(2) Gasket (17) O-ring

Page 2726 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-14
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
7. TRANSFER CASE AND EXTENSION (WITH OIL PUMP MODEL)
(1) Oil guide (20) O-ring (39) Snap ring
(2) Gasket (21) Adjusting select shim (40)

Page 2727 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-15
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
8. FRONT DIFFERENTIAL
(1) Drive pinion shaft (7) Differential bevel pinion (13) Retainer lock plate
(2) Hypoid driven gear (8) Roller be

Page 2728 of 2870

SUBARU FORESTER 2004  Service Repair Manual 5MT-16
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
9. TRANSMISSION MOUNTING
(1) Pitching stopper (8) Cushion DTightening torque: N·m (kgf-m, ft-lb)
(2) Spacer (9) Center crossmemberT1: 7