2004 SUBARU FORESTER Service Repair Manual

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Page 2417 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-103 AUTOMATIC TRANSMISSION Torque Converter Clutch Case B: INSTALLATION 1) Check the appearance of each component and clean them. 2) Press-fit the new oil seal to torque converter clutch case usin

Page 2418 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-104 AUTOMATIC TRANSMISSION Torque Converter Clutch Case 13) Insert the input shaft with rotating it by hand lightly, and then check the protrusion amount. Normal protrusion A: 50 — 55 mm (1.97

Page 2419 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-105 AUTOMATIC TRANSMISSION Oil Pump Housing 35.Oil Pump Housing A: REMOVAL 1) Remove the transmission assembly from vehi- cle. <Ref. to 4AT-39, REMOVAL, Automatic Trans- mission Assembly.> 2) Pull

Page 2420 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-106 AUTOMATIC TRANSMISSION Oil Pump Housing 2) Install the torque converter clutch case to trans- mission case. <Ref. to 4AT-89, INSTALLATION, Torque Converter Clutch Assembly.> 3) Install the red

Page 2421 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-107 AUTOMATIC TRANSMISSION Oil Pump Housing 2. OIL SEAL RETAINER 1) Remove the oil seal retainer. 2) Remove the O-ring. 3) Remove the oil seal from oil seal retainer. D: ASSEMBLY 1. OIL PUMP COVER

Page 2422 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-108 AUTOMATIC TRANSMISSION Oil Pump Housing 4) Install the oil seal retainer and new seal rings. After installing, adjust the tooth contact and back- lash of drive pinion. <Ref. to 4AT-109, ADJUST

Page 2423 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-109 AUTOMATIC TRANSMISSION Oil Pump Housing (2) Side clearance Set depth gauge to oil pump housing, then mea- sure oil pump housing-to-oil pump rotor clear- ance. Side clearance: 0.02 — 0.04 mm

Page 2424 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT-110 AUTOMATIC TRANSMISSION Oil Pump Housing 4) After completing the end play adjustment, insert the bearing race in recess of the high clutch. Install the thrust needle bearing to oil pump cover u
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