2004 SUBARU FORESTER Service Repair Manual

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Page 1369 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-14
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
3. Intake Manifold
A: REMOVAL
1) Release the fuel pressure. <Ref. to FU(H4DOTC)-
54, RELEASING OF FUEL PRESSURE, OPERA-
TION, Fuel.>
2) Open

Page 1370 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-15
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
(6) Place the power steering pump on right side
wheel apron.
13) Disconnect the emission hose from PCV valve.
14) Disconnect the engine coola

Page 1371 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-16
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
19) Disconnect the knock sensor connector.
20) Disconnect the connector from crankshaft posi-
tion sensor.
21) Disconnect the connector from

Page 1372 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-17
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
26) Disconnect the fuel delivery hose, return hose
and evaporation hose.
CAUTION:
Do not spill fuel.
Catch the fuel from hoses in a conta

Page 1373 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-18
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
4) Connect the connector to the oil pressure switch
(B), crankshaft position sensor (C) and engine
coolant temperature sensor (A).
5) Connect

Page 1374 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-19
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
12) Connect the engine harness connector to bulk-
head harness connectors.
13) Connect the brake booster vacuum hose.
14) Connect the engine

Page 1375 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-20
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
(3) Install the power steering pump, and then
tighten the bolts.
Tightening torque:
22 N
⋅m (2.2 kgf-m, 16.2 ft-lb)
(4) Install the power s

Page 1376 of 2870

SUBARU FORESTER 2004 Service Repair Manual FU(H4DOTC)-21
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
C: DISASSEMBLY
1) Remove the fuel pipe protector LH.
NOTE:
Bolt (A) is tightened together with ground cable.
2) Remove the fuel pipe protecto

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