2004 SUBARU FORESTER Service Repair Manual

Page 1945 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-15
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
(6) Place the power steering pump on the right
side wheel apron.
12) Disconnect the emission hose from the PCV
valve.
13) Disconnect the

Page 1946 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-16
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
18) Disconnect the knock sensor connector.
19) Disconnect the connector from the camshaft
position sensor.
20) Disconnect the connector f

Page 1947 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-17
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
B: INSTALLATION
1) Install the intake manifold onto cylinder heads.
NOTE:
Always use new gaskets.
Tightening torque:
25 N·m (2.5 kgf-m,

Page 1948 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-18
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
 LH SIDE
8) Connect the engine harness connector to the
bulkhead harness connectors.
9) Connect the brake booster vacuum hose.10) Connec

Page 1949 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-19
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
(2) Connect the connector to the power steering
pump switch.
(3) Install the power steering pump, and tighten
the bolts.
Tightening torqu

Page 1950 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-20
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
3) Disconnect the connector from the throttle posi-
tion sensor (A) and manifold absolute pressure
sensor (B).
4) Remove the throttle bod

Page 1951 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-21
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
12) Remove the bolt which hold the fuel injector
pipe onto intake manifold.
 LH SIDE
 RH SIDE13) Remove the harness bracket which holds

Page 1952 of 2870

SUBARU FORESTER 2004  Service Repair Manual FU(H4DOTC 2.5)-22
FUEL INJECTION (FUEL SYSTEM)
Intake Manifold
18) Remove the fuel pipe assembly and pressure
regulator from the intake manifold.
19) Remove the intake duct from the intake manifold.
2