2004 SUBARU FORESTER Service Repair Manual

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Page 2745 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-33
MANUAL TRANSMISSION AND DIFFERENTIAL
Manual Transmission Assembly
12) Remove the operating cylinder from transmis-
sion, and then hang it with wires.
Non-turbo model
Turbo model
13) Remove

Page 2746 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-34
MANUAL TRANSMISSION AND DIFFERENTIAL
Manual Transmission Assembly
16) Remove the bolts which holds right upper side
of transmission to engine.
17) Remove the front and center exhaust pipes.
(No

Page 2747 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-35
MANUAL TRANSMISSION AND DIFFERENTIAL
Manual Transmission Assembly
27) Using the ST, remove the front drive shaft from
side of transmission case.
NOTE:
Face the “MT” letter stamped on hand

Page 2748 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-36
MANUAL TRANSMISSION AND DIFFERENTIAL
Manual Transmission Assembly
B: INSTALLATION
1) Replace the differential side retainer oil seal with
a new one. <Ref. to 5MT-42, REPLACEMENT, Dif-
ferential

Page 2749 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-37
MANUAL TRANSMISSION AND DIFFERENTIAL
Manual Transmission Assembly
13) Install the ball joints of lower arm into knuckle
arm of housing, and tighten the installing bolts.
Tightening torque:
49 N

Page 2750 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-38
MANUAL TRANSMISSION AND DIFFERENTIAL
Manual Transmission Assembly
24) Push clutch release lever to fit bearing into
clutch cover.
25) Install the operating cylinder.
Tightening torque:
37 N·m

Page 2751 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-39
MANUAL TRANSMISSION AND DIFFERENTIAL
Transmission Mounting System
4. Transmission Mounting Sys-
tem
A: REMOVAL
1. PITCHING STOPPER
1) Disconnect the ground cable from battery.
2) Remove the air

Page 2752 of 2870

SUBARU FORESTER 2004 Service Repair Manual 5MT-40
MANUAL TRANSMISSION AND DIFFERENTIAL
Transmission Mounting System
2. CROSSMEMBER AND CUSHION RUB-
BER
1) Install the rear cushion rubber.
Tightening torque:
35 N·m (3.6 kgf-m, 26 ft-lb)
2) I

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