2004 SUBARU FORESTER Service Repair Manual

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Page 2849 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-23 CLUTCH SYSTEM Release Bearing and Lever 2. RELEASE LEVER Check the lever pivot portion and the point of con- tact with release bearing case for wear. (A) Clutch release lever (B) Pivot (C) Clutc

Page 2850 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-24 CLUTCH SYSTEM Operating Cylinder 5. Operating Cylinder A: REMOVAL 1) Remove the air cleaner case and air intake duct (Non-turbo model). <Ref. to IN(H4SO)-6, REMOV- AL, Air Cleaner Case.> <Ref. t

Page 2851 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-25 CLUTCH SYSTEM Operating Cylinder B: INSTALLATION 1) Apply grease (SUNLIGHT 2: Part No. 003602010) to the contact point of the release lever and operating cylinder. 2) Install in the reverse orde

Page 2852 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-26 CLUTCH SYSTEM Master Cylinder 6. Master Cylinder A: REMOVAL 1) Thoroughly drain the brake fluid from reservoir tank. 2) Remove the snap pin, clevis pin and separate the push rod of master cylind

Page 2853 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-27 CLUTCH SYSTEM Master Cylinder C: DISASSEMBLY 1. EXCEPT RHD TURBO MODEL 1) Remove the straight pin and reservoir tank. 2) Remove the oil seal. 3) Move the cylinder boot backward. 4) Remove the st

Page 2854 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-28 CLUTCH SYSTEM Master Cylinder 5) Move the cylinder boot backward. 6) Remove the stop ring. CAUTION: Be careful when removing the stop ring to pre- vent the rod, washer, piston and return spring

Page 2855 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-29 CLUTCH SYSTEM Clutch Pipe and Hose 7. Clutch Pipe and Hose A: REMOVAL 1. EXCEPT RHD TURBO MODEL 1) Remove the air cleaner case and air intake chamber. 2) Drain the clutch fluid. <Ref. to CL-31,

Page 2856 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-30 CLUTCH SYSTEM Clutch Pipe and Hose B: INSTALLATION 1. EXCEPT RHD TURBO MODEL Install in the reverse order of removal. Tightening torque: T1: 15 N ⋅m (1.5 kgf-m, 10.8 ft-lb) T2: 18 N ⋅m (1.8
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