2004 SUBARU FORESTER Service Repair Manual

Page 1449 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-10
INTAKE (INDUCTION)
Intercooler
5. Intercooler
A: REMOVAL
1) Disconnect the PCV hose from PCV pipe.
2) Remove the PCV pipe from intercooler.
3) Disconnect the hose from air by-pass valve.

Page 1450 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-11
INTAKE (INDUCTION)
Intercooler
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
16 N
⋅m (1.6 kgf-m, 11.6 ft-lb)
C: DISASSEMBLY
1) Remove the air by-pass valv

Page 1451 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-12
INTAKE (INDUCTION)
Turbocharger
6. Turbocharger
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Remove the center exhaust pipe. <Ref. to
EX(H4DOT

Page 1452 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-13
INTAKE (INDUCTION)
Turbocharger
B: INSTALLATION
1) Connect the oil outlet hose to outlet pipe.
2) Install the turbocharger to intake duct.
Tightening torque:
3 N
⋅m (0.3 kgf-m, 2.2 ft-

Page 1453 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-14
INTAKE (INDUCTION)
Air By-pass Valve
7. Air By-pass Valve
A: REMOVAL
1) Disconnect the air by-pass hoses from air by-
pass valve.
2) Remove the air by-pass valve from intercooler.
B: INS

Page 1454 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-15
INTAKE (INDUCTION)
Resonator Chamber
8. Resonator Chamber
A: REMOVAL
1) Set the vehicle on a lift.
2) Remove the air intake duct. <Ref.  to
IN(H4DOTC)-8, REMOVAL, Air Intake Duct.>
3) Re

Page 1455 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-16
INTAKE (INDUCTION)
Resonator Chamber

Page 1456 of 2870

SUBARU FORESTER 2004  Service Repair Manual FUJI HEAVY INDUSTRIES LTD. G8080GE3
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
ENGINE SECTION 2
This service manual has been prepared
to provide SUBARU service personnel
with the necessary inf