Page 1057 of 2870

SP(H4SO)-4
SPEED CONTROL SYSTEM
Accelerator Pedal
2. Accelerator Pedal
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the lock nut from accelerator cable
bracket.
3) Separate the accelerator cable from bracket.
4) Remove the accelerator cable end from throttle
cam.
NOTE:
Be careful not to kink the accelerator cable.
Non-turbo model
Turbo model
5) Remove the clip inside engine compartment.
LHD Non-turbo model RHD Non-turbo model
LHD Turbo model
RHD Turbo model
6) Remove the instrument panel lower cover from
instrument panel, and connector.
7) Disconnect the connector from kick-down
switch. (AT model)
(A) Lock nut
(B) Accelerator cable bracket
(C) Accelerator cable
(D) Throttle cam
(B)(D)
(C)
(A)
SP-00003
(B) (D)
(C)
(A)SP-00004
SP-00017
(A)
(B)(C) (D)
(E)
(E)
(E)
(A) Toe board
(B) Accelerator cable
(C) To accelerator pedal
(D) Brake booster
(E) Clip
(A) (B)(C)
(E)(E)(E)
(E)
(D)
SP-00005
(A) (D)
(E)
(E) (E)(C)
(B)
(E)
SP-00023
(A)
(D) (E)
(E)(B)(C)
SP-00006
Page 1058 of 2870
SP(H4SO)-5
SPEED CONTROL SYSTEM
Accelerator Pedal
8) Remove the accelerator pedal mounting bolt
from accelerator pedal bracket.
LHD model
RHD model
9) Disconnect the grommet from toe board.
NOTE:
From the inside compartment, push the grommet
(A) into hole.
10) Pull out the cable from toe board hole.11) Disconnect the accelerator cable bushing from
accelerator pedal lever.
12) Disconnect the accelerator cable stopper (A)
from bracket.
13) Separate the accelerator cable and accelerator
bracket.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
If the cable clamp is damaged, replace it with a
new one.
Never fail to cover the outer cable end with boot.
Be careful not to kink the accelerator cable.
For tightening torque, refer to “COMPONENT”.
scription.>
SP-00018
SP-00007
SP-00008
(A)
(A) Flat tip screwdriver
SP-00009
(A)
SP-00010
(A)
Page 1059 of 2870
SP(H4SO)-6
SPEED CONTROL SYSTEM
Accelerator Pedal
C: DISASSEMBLY
1) Remove the clip, and then remove the accelera-
tor pedal lever from accelerator bracket.
2) Pull out the spring pin, and then remove the ac-
celerator pedal from accelerator pedal lever.
LHD model RHD model
D: ASSEMBLY
Assemble in the reverse order of disassembly.
NOTE:
Clean and apply grease to the portions indicated in
the figure.
Grease:
SUNLIGHT No. 2 (Part No. 003602010)
(A) Accelerator bracket
(B) Stopper
(C) Bushing
(D) Clip
(E) Accelerator spring
(F) Accelerator pedal spring
(G) Accelerator pedal lever
(H) Spring pin
(I) Accelerator pedal
(J) Kick-down switch (AT model)
SP-00024
(H) (A)
(B)
(C)
(D)
(F)(J) (E)
(I) (G)
(A) Accelerator bracket
(B) Stopper
(C) Bushing
(D) Clip
(E) Accelerator spring
(F) Accelerator pedal spring
(G) Accelerator pedal lever
(H) Spring pin
(I) Accelerator pedal
(J) Kick-down switch (AT model)
SP-00025
(A)
(B)(G)
(J)
(C)
(E) (D)
(H)(F)
(I)
Page 1060 of 2870

SP(H4SO)-7
SPEED CONTROL SYSTEM
Accelerator Pedal
E: INSPECTION
1. ACCELERATOR PEDAL
Lightly move the pedal pad in lateral direction to en-
sure that pedal deflection is in specified range.
CAUTION:
If excessive deflection is noted, replace the
bushing and clip with new ones.
Deflection of accelerator pedal:
Service limit
±2.0 mm (±0.079 in) or less
2. KICK-DOWN SWITCH
If the kick-down switch does not operate properly
(or if it does not stop at the specified position), re-
place with a new one.
Specified position: A
2.0 — 3.5 mm (0.079 — 0.098 in)
F: ADJUSTMENT
1) Check the pedal stroke and free play by operat-
ing accelerator pedal by hand.
2) If it is not within specified value, adjust it by turn-
ing the nut connecting the accelerator cable to
throttle body.
Free play at pedal pad: L
0 — 4 mm (0 — 0.16 in)
Stroke at pedal pad: A
52 — 57 mm (2.05 — 2.24 in)
Accelerator cable lock nut tightening torque:
12 N
⋅m (1.2 kgf-m, 9 ft-lb)
3) Check to ensure the kick-down switch operates
at the specified value in relation to the stroke of the
accelerator pedal.
If it is not within specified value, adjust it by adjust-
ing the position of kick-down switch.
CAUTION:
Be careful not to rotate the kick-down switch.
Kick-down switch stroke: L
47 — 49 mm (1.85 — 1.93 in)
SP-00013
SP-00026
A
(A) Accelerator pedal
(B) Accelerator pedal bracket
SP-00027
(A)
L
A (B)
Page 1061 of 2870
SP(H4SO)-8
SPEED CONTROL SYSTEM
Accelerator Pedal
Kick-down switch tightening torque:
12 N
⋅m (1.2 kgf-m, 9 ft-lb)
(A) Kick down switch
SP-00028 (A)
L
OFF
ON
Page 1062 of 2870
SP(H4SO)-9
SPEED CONTROL SYSTEM
Accelerator Control Cable
3. Accelerator Control Cable
A: REMOVAL
1) Remove the accelerator pedal.
SP(H4SO)-4, REMOVAL, Accelerator Pedal.>
2) Separate the accelerator cable and accelerator
pedal.
B: INSTALLATION
1) Install in the reverse order of removal.
NOTE:
If the cable clamp is damaged, replace it with a
new one.
Never fail to cover the outer cable end with boot.
Be careful not to kink the accelerator cable.
CAUTION:
Do not apply grease to except specified part.
2) Apply grease to engine side accelerator cable
end.
Grease:
Slicolube G-30M (Part No. 004404002)
3) Adjustment after pedal installation.
SP(H4SO)-7, ADJUSTMENT, Accelerator Pedal.>
C: INSPECTION
1) Make sure the inner cable is not twisted or worn.
2) Make sure the outer cable is not cracked.
(A) Accelerator cable end
(B) Throttle cam
SP-00042
( A )
( B )
Page 1063 of 2870
SP(H4SO)-10
SPEED CONTROL SYSTEM
Accelerator Control Cable
Page 1064 of 2870

FUJI HEAVY INDUSTRIES LTD. G8080GE2
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
ENGINE SECTION 1
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.FUEL INJECTION (FUEL SYSTEM) FU(H4SO)
EMISSION CONTROL
(AUX. EMISSION CONTROL DEVICE)EC(H4SO)
INTAKE (INDUCTION) IN(H4SO)
MECHANICAL ME(H4SO)
EXHAUST EX(H4SO)
COOLING CO(H4SO)
LUBRICATION LU(H4SO)
SPEED CONTROL SYSTEM SP(H4SO)
IGNITION IG(H4SO)
STARTING/CHARGING SYSTEM SC(H4SO)
ENGINE (DIAGNOSTIC) EN(H4SO)