2004 SUBARU FORESTER Service Repair Manual

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Page 2841 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-15
CLUTCH SYSTEM
General Description
D: PREPARATION TOOL
1. SPECIAL TOOL
2. GENERAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
498497100 CRANKSHAFT
STOPPER Used for stopping rotation of fly

Page 2842 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-16
CLUTCH SYSTEM
Clutch Disc and Cover
2. Clutch Disc and Cover
A: REMOVAL
1) Remove the transmission assembly from vehicle
body. <Ref. to 5MT-32, REMOVAL, Manual Trans-
mission Assembly.>
2) Insta

Page 2843 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-17
CLUTCH SYSTEM
Clutch Disc and Cover
C: INSPECTION
1. CLUTCH DISC
1) Facing wear
Measure the depth of rivet head from the surface of
facing. Replace if facings are worn locally or worn
down to le

Page 2844 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-18
CLUTCH SYSTEM
Clutch Disc and Cover
2. CLUTCH COVER
NOTE:
Visually check for the following items without disas-
sembling, and replace or repair if defective.
1) Loose thrust rivet.
2) Damaged or

Page 2845 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-19
CLUTCH SYSTEM
Flywheel
3. Flywheel
A: REMOVAL
1) Remove the transmission assembly. <Ref. to
5MT-32, REMOVAL, Manual Transmission As-
sembly.>
2) Remove the clutch cover and clutch disc. <Ref.
to

Page 2846 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-20
CLUTCH SYSTEM
Release Bearing and Lever
4. Release Bearing and Lever
A: REMOVAL
1. NON-TURBO MODEL
1) Remove the transmission assembly from vehicle
body.
<Ref. to 5MT-32, REMOVAL, Manual Transmi

Page 2847 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-21
CLUTCH SYSTEM
Release Bearing and Lever
B: INSTALLATION
1. NON-TURBO MODEL
1) Before assembly, lubricate the following points
with a coat of grease.
Contact surface of lever and pivot
Contac

Page 2848 of 2870

SUBARU FORESTER 2004 Service Repair Manual CL-22
CLUTCH SYSTEM
Release Bearing and Lever
4) Insert the release fork shaft into release fork.
NOTE:
Make sure the cutout portion of release fork shaft
contacts spring pin.
5) Tighten the plug.
Tig

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