2004 SUBARU FORESTER Service Repair Manual

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Page 1009 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-26
COOLING
Thermostat
5. Thermostat
A: REMOVAL
1) Set the vehicle on a lift.
2) Lift-up the vehicle.
3) Remove the under cover.
4) Drain the engine coolant completely. <Ref. to
CO(H4SO)-19, D

Page 1010 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-27
COOLING
Thermostat
C: INSPECTION
Replace the thermostat if the valve does not close
completely at an ambient temperature or if the fol-
lowing test shows unsatisfactory results.
Immerse th

Page 1011 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-28
COOLING
Radiator
6. Radiator
A: REMOVAL
1. NON-TURBO MODEL
WARNING:
The radiator is pressurized. Wait until the en-
gine cools down before working on the radia-
tor.
1) Set the vehicle on

Page 1012 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-29
COOLING
Radiator
14) Detach the power steering hose from clip on ra-
diator.
15) Lift the radiator up and away from the vehicle.
2. TURBO MODEL
WARNING:
The radiator is pressurized. Wait u

Page 1013 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-30
COOLING
Radiator
13) Remove the reservoir tank.
14) Disconnect the radiator inlet hose (A) and wa-
ter tank hose (B) from radiator.
15) Remove the radiator upper brackets.
16) Disconnect t

Page 1014 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-31
COOLING
Radiator
4) Attach the power steering hose to radiator.
5) Connect the radiator inlet hose.
6) Install the reservoir tank.
Tightening torque:
4.9 N
⋅m (0.50 kgf-m, 3.6 ft-lb)
7)

Page 1015 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-32
COOLING
Radiator
2. TURBO MODEL
1) Install the radiator under cover to radiator.
2) Attach the radiator lower cushions to holes on
the vehicle.
3) Install the radiator to vehicle.
NOTE:
Fi

Page 1016 of 2870

SUBARU FORESTER 2004 Service Repair Manual CO(H4SO)-33
COOLING
Radiator
12) Connect the oil cooler hose. (MT model with oil
cooler)
13) Connect the radiator outlet hose.
14) Connect the connectors to radiator main fan
motor (A) and sub fan mot

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