2004 SUBARU FORESTER Service Repair Manual

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Page 937 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-66 MECHANICAL Cylinder Head NOTE: Uneven torque for the cylinder head bolts can cause warping. When reassembling, pay special attention to the torque so as to tighten evenly. 2. VALVE SEAT In

Page 938 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-67 MECHANICAL Cylinder Head (2) Insert the ST2 into valve guide and press it down to remove valve guide. ST1 498267800 CYLINDER HEAD TABLE ST2 499767200 VALVE GUIDE REMOVER (3) Turn the cylin

Page 939 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-68 MECHANICAL Cylinder Head ST 499767400 VALVE GUIDE REAMER (8) Recheck the contact condition between valve and valve seat after replacing valve guide. 4. INTAKE AND EXHAUST VALVE 1) Inspect

Page 940 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-69 MECHANICAL Cylinder Block 21.Cylinder Block A: REMOVAL NOTE: Before conducting this procedure, drain the engine oil completely. 1) Remove the intake manifold. <Ref. to FU(H4SO)- 14, REMOVA

Page 941 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-70 MECHANICAL Cylinder Block NOTE: Using STs, remove the flywheel. (2.5 L MT model) ST1 498497100 CRANKSHAFT STOPPER ST2 499057000 TORX PLUS 17) Remove the oil separator cover. 18) Remove the

Page 942 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-71 MECHANICAL Cylinder Block 26) Remove the water pipe. 27) Remove the service hole cover and service hole plugs using hexagon wrench [14 mm (0.55 in)].28) Rotate the crankshaft to bring #1 a

Page 943 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-72 MECHANICAL Cylinder Block 29) Draw out the piston pin from #1 and #2 pistons using ST. ST 499097700 PISTON PIN REMOVER NOTE: Be careful not to confuse the original combination of piston, p

Page 944 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4SO)-73 MECHANICAL Cylinder Block B: INSTALLATION NOTE: Remove oil in the mating surface of bearing and cylinder block before installation. Also apply a coat of engine oil to crankshaft pins. 1) P
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