2004 SUBARU FORESTER Service Repair Manual

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SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-2
INTAKE (INDUCTION)
General Description
1. General Description
A: COMPONENT
1. AIR CLEANER
(1) Mass air flow and intake air tem-
perature sensor(7) Air cleaner lower case (14) Cushion
(8)

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SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-3
INTAKE (INDUCTION)
General Description
2. INTAKE DUCT
(1) Clamp (5) Air by-pass hose CTightening torque: N⋅m (kgf-m, ft-lb)
(2) PCV hose ASSY (6) Intake ductT1: 19 (1.9, 13.7)
(3) Air b

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SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-4
INTAKE (INDUCTION)
General Description
3. INTERCOOLER
(1) Intercooler (7) O-ringTightening torque: N⋅m (kgf-m, ft-lb)
(2) Intercooler bracket RH (8) ClampT1: 3 (0.3, 2.2)
(3) Intercoole

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SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-5
INTAKE (INDUCTION)
General Description
4. TURBOCHARGER
(1) Oil inlet pipe (7) GasketTightening torque: N⋅m (kgf-m, ft-lb)
(2) Metal gasket (8) Oil outlet pipeT1: 4.4 (0.45, 3.3)
(3) Tur

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SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-6
INTAKE (INDUCTION)
General Description
B: CAUTION
 Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
 Remove contamination including

Page 1446 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-7
INTAKE (INDUCTION)
Air Cleaner
2. Air Cleaner
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Disconnect the connector from mass air flow
sensor.
3) Loosen the clamp (A) which

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SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-8
INTAKE (INDUCTION)
Air Intake Duct
3. Air Intake Duct
A: REMOVAL 
Remove the bolts which install air intake duct on
the front side of body.
B: INSTALLATION
Install in the reverse order of

Page 1448 of 2870

SUBARU FORESTER 2004  Service Repair Manual IN(H4DOTC)-9
INTAKE (INDUCTION)
Intake Duct
4. Intake Duct
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the intake manifold. <Ref. to
FU(H4DOTC)-14, REMOVAL, Intake Manifold.> or