2004 SUBARU FORESTER Service Repair Manual

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Page 1553 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-93
MECHANICAL
Cylinder Block
Liquid gasket:
Part No. 004403007
THREE BOND 1215 or equivalent
25) Apply liquid gasket to the matching surfaces,
and then install the oil separator cover.
Liqu

Page 1554 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-94
MECHANICAL
Cylinder Block
Liquid gasket:
Part No. 004403007
THREE BOND 1215 or equivalent
(3) Apply a coat of engine oil to the inside of the
oil seal.
(4) Install the oil pump on cylind

Page 1555 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-95
MECHANICAL
Cylinder Block
33) Install the oil filter using ST. <Ref. to
LU(H4SO)-23, INSTALLATION, Engine Oil Filter.>
34) Install the water by-pass pipe between oil cool-
er and water p

Page 1556 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-96
MECHANICAL
Cylinder Block
1) Remove oil in the mating surface of bearing and
cylinder block before installation. Apply a coat of
engine oil to crankshaft pins.
2) Install crankshaft bea

Page 1557 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-97
MECHANICAL
Cylinder Block
Tightening torque:
(E), (F), (G), (I): 20 N
⋅m (2.0 kgf-m, 14.8 ft-lb)
(H), (J): 18 N
⋅m (1.8 kgf-m, 13.3 ft-lb)
9) Further tighten the LH side bolts (A —

Page 1558 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-98
MECHANICAL
Cylinder Block
15) Position the upper rail gap at (C) in the figure.
16) Align upper rail spin stopper (D) with piston
side surface hole (E).
17) Position the expander gap at

Page 1559 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-99
MECHANICAL
Cylinder Block
19) Install the circlip.
Install the circlips in piston holes located opposite
of service holes in cylinder block, when positioning
all pistons in the correspon

Page 1560 of 2870

SUBARU FORESTER 2004 Service Repair Manual ME(H4DOTC)-100
MECHANICAL
Cylinder Block
NOTE:
Piston front mark faces towards the front of the en-
gine.
21) Installing piston pin:
(1) Apply a coat of engine oil to ST3.
(2) Insert the ST3 into ser

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