Page 1297 of 2234

±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
55±5
AVENSIS REPAIR MANUAL (RM1018E)Symbols
(Terminal No.) Specified condition
Condition
PRE (B32) ± GND (B40)Start engine
Refrigerant pressure: 0 Pa (0 kgf/cm2, 0 psi) 3,138 MPa (32.0 kgf/cm2, 455 psi)0.5 to 4.8 V
TPM (B33) ± GND (B40)Ignition switch: ON
Mode control dial: DEF FACE1 4 V
TP (B34) ± GND (B40)Ignition switch: ON
Temperature control dial: MAX HOT MAX COOL1 4 V
HRIN (B35) ± GND (B40)Ignition switch: ON
Front blower: OperateBelow 1.0 V
SG±2 (B36) ± Body groundAlwaysContinuity
SG±3 (B37) ± Body groundAlwaysContinuity
SG (B38) ± Body groundAlwaysContinuity
SG±4 (B39) ± Body groundAlwaysContinuity
GND (B40) ± Body groundAlwaysContinuity
PBLT (B24) ± GND (B40)Ignition switch: ON
Seat belt signal: OFF ON10 to 14 Below 1.0 V
PBKIG (B25) ± GND (B40)Ignition switch: ON
Parking brake switch: OFF ON10 to 14 Below 1.0 V
ALT (B26) ± GND (B40)Start enginePulse generation
(*1) Petrol only
(*2) Diesel (standard) only
If circuit is not as specified, try replacing the air conditioning control assy with a new one. If circuit is not as
specified, inspect the circuits connected to other parts.
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Page 1298 of 2234

550RQ±02
55±6
±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers \
indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Whole functions of the A/C system does not operate.
4. ECU±B fuse
5. A/C amplifier assy
6. Wire harness or connector±
55±3 ±
Air Flow Control : No blower operation
1. Blower resistor
2. Heater relay
3. Blower w/ fan motor sub±assy
4. A/C amplifier assy
5. Wire harness or connector55±7
55±7
55±7
55±3±
Air Flow Control : No blower control
1. Blower w/fan motor sub±assy
2. Blower resistor
3. A/C amplifier assy
4. Wire harness or connector55±7
55±7
55±3
±
Air Flow Control : Insufficient air out
1. Blower w/fan motor sub±assy
2. Blower resistor
3. A/C amplifier assy
4. Wire harness or connector55±7
55±7
55±3±
Temperature Control : No cool air comes out
1. Volume of refrigerant
2. Drive belt tension
3. Refrigerant pressure
4. Cooler compressor assy
5. Pressure sensor
6. Condenser fan
7. Air mix damper servo sub±assy
8. A/C amplifier assy
9. Wire harness or connector55±24
55±46
55±2455±7
55±3 ±
55±7
55±3 ±
Temperature Control : No warm air comes out
1. Engine coolant volume
2. Cooler thermistor No.1
3. Air mix damper servo sub±assy
4. A/C amplifier assy
5. Heater radiator unit sub±assy
6. Wire harness or connector55±7
55±3
55±7
55±3±
±
Temperature Control : Output air is warmer or cooler than the set
temperature or response is slow.1. A/C amplifier assy
2. Air mix damper servo sub±assy
3. Air mix level55±3
55±7
±
Temperature Control : No temperature control
1. A/C amplifier assy
2. Air mix damper servo sub±assy
3. Air mix level55±3
55±7±
No air inlet control
1. Recirculation damper servo sub±assy
2. A/C amplifier assy
3. Wire harness or connector55±7
55±3±
No air outlet control
1. A/C amplifier assy
2. Mode damper servo sub±assy
3. Mode lever55±3
55±7±
Engine idle up does not occur, or is continuous
1. Idle up switch
2. Cooler compressor assy
3. A/C amplifier assy
4. Wire harness or connector55±7
55±7
55±3±
Brightness does not changes when rheostat volume or light con-
trol switch it turned.1. Illumination light system
2. A/C amplifier assy
3. Wire harness or connector±
55±3 ±
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Page 1299 of 2234
550ZD±01
E61224
E32877
±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
55±7
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT COMPRESSOR (M ANUAL AIR
CONDITIONING)
(a) Measure the resistance between terminals 1 and 2. Resistance: 10 to 11 at 25 C (77 F)
If the resistance is not as specified, replace the compressor
assy.
2. INSPECT BLOWER RESISTOR (M ANUAL AIR
CONDITIONING)
(a) Measure resistance between terminals, as shown in the table.
Tester connectionSpecified condition
1 ± 21.404 to 1.716
1 ± 30.504 to 0.616
1 ± 43.024 to 3.696
If resistance is not as specified, replace the blower resistor.
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Page 1300 of 2234
I36092
LHD Models:REC
FRS
I36094
I36093
RHD Models: REC FRS
I36094
55±8
±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT RECI RCULATION DAMPER SERVO
SUB±ASSY (MANUAL AIR CONDITIONING)
(a) Inspect servomotor operation.
(1) Connect the positive (+) lead from the battery to ter-minal 3 and negative (±) lead to terminal 2, then
check that the arm turns to ºFRSº side smoothly.
(2) Connect the positive (+) lead from the battery to ter-
minal 3 and negative (±) lead to terminal 1, then
check that the arm turns to ºRECº side smoothly.
If operations are not as specified, replace the mode damper
servomotor.
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Page 1301 of 2234
I30157
I30162
To ºMAX HOTº
To ºMAX COOLº
±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
55±9
AVENSIS REPAIR MANUAL (RM1018E)
4. INSPECT AIRMIX DAMPER SERVO SUB±ASSY
(MANUAL AIR CONDITIONING)
(a) Inspect servomotor operation.
(1) Connect the positive (+) lead from the battery to ter-minal 4 and negative (±) lead to terminal 5, then
check that the arm turns to ºMAX COOLº side
smoothly.
(2) Connect the positive (+) lead from the battery to ter- minal 5 and negative (±) lead to terminal 4, then
check that the arm turns to ºMAX HOTº side
smoothly.
If operations are not as specified, replace the servomotor.
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Page 1302 of 2234
I30157
I30116
To ºDEFºTo ºFACEº
55±10
±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
5. INSPECT MODE DAMPER SERVO SUB±ASSY (MANUAL AIR CONDITIONING)
(a) Inspect servomotor operation.
(1) Connect the positive (+) lead from the battery to ter-minal 4 and negative (±) lead to terminal 5, then
check that the arm turns to ºDEFº side smoothly.
(2) Connect the positive (+) lead from the battery to ter-
minal 5 and negative (±) lead to terminal 4, then
check that the arm turns to ºFACEº side smoothly.
If operations are not as specified, replace the servomotor.
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Page 1303 of 2234
E50650
I30145
40
30
20
10 8
6
4
2
0 ±30 ±20 ±10 0 10 20 30 50 60 70 80 40
Resistance (k
)
Temperature (C)
I30151
2
1
LHD
RHD
±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
55±11
AVENSIS REPAIR MANUAL (RM1018E)
6. INSPECT COOLER THERMISTOR NO.1 (MANUAL AIR
CONDITIONING)
(a) Check the resistance between terminal 1 and 2 of cooler
thermistor No. 1 at each temperature, as shown in the
graph.
Standard: 1,500 at 25C (77 F)
HINT:
As the temperature increases, the resistance decreases.
If resistance value is not as specified, replace the sensor.
7. INSPECT BLOWER W/FAN MOTOR SUB±ASSY
(MANUAL AIR CONDITIONING)
(a) Connect the positive (+) lead from the battery to terminal
1 and negative (±) to terminal 2, then check that the motor
operation smoothly.
If operation is not as specified, replace the blower motor.
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Page 1304 of 2234
E32993
55±12
±
HEATER & AIR CONDITIONER AIR CONDITIONING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
8. INSPECT HEATER RELAY (M ANUAL AIR
CONDITIONING)
Terminal No.Specified condition
No continuity
3±5Less than 1
(When battery voltage applied to terminals 1 and 2.)
Less than 1
3±4No continuity
(When battery voltage applied to terminals 1 and 2.)
1±2Constant continuity
If continuity is not as specified, replace the rear cooler relay.
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