2003 TOYOTA AVENSIS Service Repair Manual

Page 1097 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual F45393
G24217
G24218
F45394
±
BRAKE BRAKE MASTER CYLINDER SUB±ASSY
32±15
AVENSIS REPAIR MANUAL   (RM1018E)
10. INSTALL BRAKE MASTER CYLINDER SUB±ASSY
(LHD STEERING POSITION TYPE)
(a) Install the n

Page 1098 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual G24225
32±16
±
BRAKE BRAKE MASTER CYLINDER SUB±ASSY
AVENSIS REPAIR MANUAL   (RM1018E)
(c) w/o VSC: Using SST, connect the 2 brake lines to the brake master
cylinder sub±assy.
SST 09023±00100
Torq

Page 1099 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 320VI±01
G23173
Stop Lamp Switch Assy
Push Rod Pedal Height
F43108
Stop Lamp Switch Assy
Cushion
1.5 ± 2.5 mm (0.059 ± 0.098 in.)
32±6
±
BRAKE BRAKE PEDAL SUB±ASSY
AVENSIS REPAIR MANUAL   (RM101

Page 1100 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual G23176
Pedal Free Play
R00934
Pedal Reserve
Distance
±
BRAKE BRAKE PEDAL SUB±ASSY
32±7
AVENSIS REPAIR MANUAL   (RM1018E)
(h) Check the protrusion of the rod.
Protrusion of the rod: 0.5 to 2.6 mm (0

Page 1101 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 320G0±02
G23174
Clip
Clevis Pin
Brake Pedal 
Support Sub±assy Bush
 Bush
Brake Pedal Sub±assyStop Lamp Switch ConnectorStop Lamp Switch assy
Brake Pedal Sub±assy Brake Pedal Pad
Brake Pedal Pad

Page 1102 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 320VT±01
G23220
G23175
F43108
Stop Lamp Switch Assy
Cushion
1.5 ± 2.5 mm (0.059 ± 0.098 in.)
±
BRAKE BRAKE PEDAL SUB±ASSY
32±9
AVENSIS REPAIR MANUAL   (RM1018E)
REPLACEMENT
1.REMOVE COMBINATION

Page 1103 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual G23175
G23220
32±10
±
BRAKE BRAKE PEDAL SUB±ASSY
AVENSIS REPAIR MANUAL   (RM1018E)
8. INSTALL BRAKE PEDAL SUB±ASSY
(a) Apply lithium soap base glycol grease to the inside surface of 2 new bus\
hes

Page 1104 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 3201A±12
±
BRAKE BRAKE SYSTEM
32±1
AVENSIS REPAIR MANUAL   (RM1018E)
BRAKE SYSTEM
PRECAUTION
Care must be taken to replace each part properly as it could affect the performance of the brake
system