2003 TOYOTA AVENSIS Service Repair Manual

Page 729 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A62195
Painted Link
Timing Mark
A62196
4123
A62197
Painted Link
Timing Mark
A32124
A621983124
5
6 7
14±14
±
ENGINE MECHANICAL VALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL   (RM1018E)
(m)

Page 730 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A62187
Hold
Tighten
A62185
Mark Mark
Mark Timing Chain 
Cover Surface
Timing 
Notch
A62177
Raise
Push
Hook
Pin
A62178
Push
±
ENGINE MECHANICAL VALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
14±15
AVENSIS REPAIR

Page 731 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A62180
DisconnectHook
Pin Turn
A62181
Plunger
Turn
Push
A11858
A64005
14±16
±
ENGINE MECHANICAL VALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL   (RM1018E)
(3) Turn the crankshaft counterclo

Page 732 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A62182
Seal Packing
A65687
A
A A
A
A
A
A
A
A BB
A64023
±
ENGINE MECHANICAL VALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
14±17
AVENSIS REPAIR MANUAL   (RM1018E)
18. INSTALL CYLINDER HEAD COVER SUB±ASSY
(a) Rem

Page 733 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A76713
A78459
14±18
±
ENGINE MECHANICAL VALVE CLEARANCE (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL   (RM1018E)
(b) Install the engine wire with the 2 nuts. Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
20

Page 734 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 1509U±01
A77864 Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torque

 Exhaust Pipe Gasket Exhaust Pipe Assy Front
Compression Spring Exhaust Pipe Assy Center
Floor Panel Brace Front
 Exh

Page 735 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 1509V±01
A77867
(a)
(a)
(b)
(b)
A77868
±
EXHAUSTEXHAUST PIPE ASSY(1AZ±FE/1AZ±FSE)
15±7
AVENSIS REPAIR MANUAL   (RM1018E)
Removal & Installation and Disassembly & Reassembly
1.REMOVE FLOOR PANEL B

Page 736 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A77857
A78440
New Gasket
15±8
±
EXHAUSTEXHAUST PIPE ASSY(1AZ±FE/1AZ±FSE)
AVENSIS REPAIR MANUAL   (RM1018E)
5.INSTALL EXHAUST PIPE ASSY FRONT
(a)Compression spring inspection (1)Using vernier calip