2003 TOYOTA AVENSIS Service Repair Manual

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Page 921 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 170FS±01
A79297
A79298
SST
A79299
3/4 turn
SST
17±4
±
LUBRICATION OIL FILTER SUB±ASSY (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
OIL FILTER SUB±ASSY (1ZZ±FE/3ZZ±FE)
REPLACEMENT
CAUTION

Page 922 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
LUBRICATION OIL FILTER SUB±ASSY (1ZZ±FE/3ZZ±FE)
17±5
AVENSIS REPAIR MANUAL (RM1018E)
4. INSTALL OIL PAN DRAIN PLUG
(a) Clean and install the oil pan drain plug with a new gasket.
Torque: 37 N

Page 923 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 170FU±01
A77281
17±8
±
LUBRICATIONOIL PUMP ASSY(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
OIL PUMP ASSY(1AZ±FE)
REPLACEMENT
1.DISCHARGE FUEL SYSTEM PRESSURE (See page 11±15)
2.REMOVE FRONT WHEEL

Page 924 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A64641
A00019
B11673
±
LUBRICATIONOIL PUMP ASSY(1AZ±FE)
17±9
AVENSIS REPAIR MANUAL (RM1018E)
26.REMOVE CRANKSHAFT PULLEY (See page 14±139)
SST09213±54015 (91651±60855), 09330±00021, 09950±50

Page 925 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A77392Seal Packing6mm
A64641
17±10
±
LUBRICATIONOIL PUMP ASSY(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
43.SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14±139)
44. INSTALL CHAIN VIBRATION DAMPE

A77392Seal Packing6mm
A64641
17±10
±
LUBRICATIONOIL PUMP ASSY(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
43.SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14±139)
44. INSTALL CHAIN VIBRATION DAMPER NO.1 Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
45.INSTALL CHAIN SUB±ASSY (See page 14±139)
46. INSTALL TIMING CHAIN GUIDE Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
47.INSTALL CHAIN TENSIONER SLIPPER (See page 14±139)
48.INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14±139)
49.INSTALL TIMING CHAIN OR BELT COVER SUB±ASSY (See page 14±139)
50.INSTALL V±RIBBED BELT TENSIONER ASSY (See page 14±139)
51. INSTALL OIL PAN SUB±ASSY
NOTICE:
Remove any oil from the contact surface.
Install the oil pan within 3 minutes after applying seal
packing.
Do not start the engine within 2 hours after installing.
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the cylinder
block and oil pan.
(b) Apply seal packing in the shape of bead (Diameter 3 to 4
mm (0.157 in.)) as shown in the illustration, and install the
oil pan.
Seal Packing: Part No. 08826 ± 00080 or equivalent
(c) Insert the oil pan with 12 bolts and 2 nuts. Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
52.INSTALL CRANKSHAFT POSITION SENSOR (See page 14±139)
53.INSTALL CRANKSHAFT PULLEY (See page 14±139) SST 09213±54015 (91651±60855), 09330±00021
54.INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14±139)
55. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR Torque: 52 N m (530 kgf cm, 38 ftlbf)
56.INSTALL ENGINE MOUNTING BRACKET NO.2 RH (See page 14±139)
57.INSTALL CYLINDER HEAD COVER SUB±ASSY (See page 14±139)
58. INSTALL ENGINE SERVICE COVER BRACKET RH (W/O AIR CONDITIONING) Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
59. INSTALL COOLER BRACKET (LHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
60. INSTALL ENGINE SERVICE COVER BRACKET RH (RHD(W/ AIR CONDITIONER) STEERING POSITION TYPE)
Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
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Page 926 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
LUBRICATION OIL PUMP ASSY (1AZ±FE)
17±11
AVENSIS REPAIR MANUAL (RM1018E)
61. INSTALL ENGINE WIRE
Torque: 7.0 N m (71 kgf cm, 62 in. lbf)
62. INSTALL OIL RESERVOIR BRACKET NO.1
Torque: 8.0 N

Page 927 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 170FX±01
A77339
±
LUBRICATIONOIL PUMP ASSY(1AZ±FSE)
17±15
AVENSIS REPAIR MANUAL (RM1018E)
OIL PUMP ASSY(1AZ±FSE)
REPLACEMENT
1.DISCHARGE FUEL SYSTEM PRESSURE (See page 11±30)
2.REMOVE FRONT WH

Page 928 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A64641
A00019
B11673
17±16
±
LUBRICATIONOIL PUMP ASSY(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
29.REMOVE CRANKSHAFT PULLEY (See page 14±222) SST09213±54015 (91651±60855), 09330±00021, 09950±

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