2003 TOYOTA AVENSIS Service Repair Manual

check engine weight bolt pattern fuse box set clock oil pressure

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Page 569 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A09656
A79144
A09566
1
234 5
67 89
1011
12 13
1415
16
1718
14±334
±
ENGINE MECHANICALCYLINDER HEAD GASKET(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
57.REMOVE INJECTION PIPE SUB±ASSY NO.4 SST09023

Page 570 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A61194
Pry
A09555
Measuring Point
16 mm (0.63 in.)
A09569
Measuring TipProtrusion Hight
±
ENGINE MECHANICAL CYLINDER HEAD GASKET (1CD±FTV)
14±335
AVENSIS REPAIR MANUAL (RM1018E)
(b) Lift

Page 571 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A09571
Front
X Measuring Point
A80117
A
B
C
D
E
A56055
14±336
±
ENGINE MECHANICAL CYLINDER HEAD GASKET (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(5) Measure a protrusion height of the piston head

Page 572 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A61189
10
11
12
13 14
15 16
17
18
2
1
4563
7 8
9
(A) (A)
(A)(A) (A)
(A)
(A)
(B) (B) (B) (B) (B) (B) (B)(B)
(B)(B)
(A)
A61190
90
90

9090
90

90
Front Paint Mark
90
A09683
TDC Mark
Dot Mark
±

A61189
10
11
12
13 14
15 16
17
18
2
1
4563
7 8
9
(A) (A)
(A)(A) (A)
(A)
(A)
(B) (B) (B) (B) (B) (B) (B)(B)
(B)(B)
(A)
A61190
90
90

9090
90

90
Front Paint Mark
90
A09683
TDC Mark
Dot Mark
±
ENGINE MECHANICAL CYLINDER HEAD GASKET (1CD±FTV)
14±337
AVENSIS REPAIR MANUAL (RM1018E)
70. INSTALL CYLINDER HEAD SUB±ASSY
HINT:
The cylinder head bolts are tightened in 4 successive
steps (steps (c), (e), (f) and (g)).
If the cylinder head bolt is broken or deformed, replace it
with a new bolt.
(a) Apply a light coat of engine oil on the threads of the cylin-
der head bolts and the plate washers.
(b) Install the plate washer to the cylinder head bolt.
(c) Using several steps, install and tighten the 18 cylinder head bolts uniformly in the sequence shown in the illustra-
tion.
Torque: 45 N m (459 kgfcm, 33 ftlbf)
HINT:
See the table below for the bolt length.
Bolt TypeBolt Length
(A)160mm (6.30 in.)
(B)104mm (4.09 in.)
If the cylinder head bolt does not meet the torque specification,
replace the cylinder head bolt with a new bolt.
(d) Mark the front of the cylinder head bolt with paint.
(e) Retighten the cylinder head bolts by 90 in the same se-
quence as step (c).
(f) Retighten the cylinder head bolts by additional 90 in the
same sequence as step (c).
(g) Retighten the cylinder head bolts by one more additional 90 in the same sequence as step (c).
(h) Check that each painted mark is now at the intake man- ifold side.
71. SET NO. 1 CYLINDER TO TDC/COMPRESSION
(a) Using the crankshaft pulley bolt, turn the crankshaft to set the dot mark of the crankshaft timing pulley at the position
of 90 BTDC.
NOTICE:
If the timing belt is disengaged, having the crankshaft tim-
ing pulley at wrong angle can cause the piston head and
valve head to come into contact with each other.
72.INSTALL CAMSHAFT (See page 14±318)
73.INSTALL NO.2 CAMSHAFT (See page 14±318)
74.REMOVE CAMSHAFT OIL SEAL (See page 14±318)
75.INSTALL CAMSHAFT OIL SEAL (See page 14±318) SST 09223±46011
http://vnx.su

Page 573 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A09663
:Seal Packing
14±338
±
ENGINE MECHANICALCYLINDER HEAD GASKET(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
76.INSTALL CAMSHAFT OIL SEAL RETAINER (See page 14±318)
77.INSTALL CAMSHAFT TIMING PU

Page 574 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79147
Fulcrum
Length
30 cm
SST
±
ENGINE MECHANICAL CYLINDER HEAD GASKET (1CD±FTV)
14±339
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using SST, tighten the nut of the injection pipe to the com-
mon ra

Page 575 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79148
SST
A79149
SST
14±340
±
ENGINE MECHANICALCYLINDER HEAD GASKET(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
88.INSTALL FUEL INLET PIPE SUB±ASSY
NOTICE:
In case of having the cylinder head gas

Page 576 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
ENGINE MECHANICAL CYLINDER HEAD GASKET (1CD±FTV)
14±341
AVENSIS REPAIR MANUAL (RM1018E)
95.INSTALL TURBO INSULATOR NO.1 (See page 13±11)
96.INSTALL TURBO INSULATOR NO.2 (See page 13±11)
97.IN

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