2003 TOYOTA AVENSIS Service Repair Manual

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Page 809 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
INTRODUCTION TERMS (1ZZ±FE/3ZZ±FE)
01±13
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
HO2S
Heated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake

Page 810 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 01±14
±
INTRODUCTION TERMS (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
TCM
Transmission Control ModuleTransmission ECU, ECT ECU
TPThrottle PositionThrottle Position
TRTransmissio

Page 811 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 010BI±01
Z11554
Seal Lock Adhesive
01±4
±
INTRODUCTION REPAIR INSTRUCTION (1NZ±FE/2NZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
REPAIR INSTRUCTION (1NZ±FE/2NZ±FE)
PRECAUTION
1. TO PREVE

010BI±01
Z11554
Seal Lock Adhesive
01±4
±
INTRODUCTION REPAIR INSTRUCTION (1NZ±FE/2NZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
REPAIR INSTRUCTION (1NZ±FE/2NZ±FE)
PRECAUTION
1. TO PREVENT FROM ENTERING FOREIGN SUBSTANCES.
(a) When foreign substances such as dust, grain of sand or metallic dust enter i\
nside of engine, it often causes functional failure of the engine.
(1) Precaution before disassembly.
Remove adequately all sand and mud adhere to the outside of engine.
(2) Precaution at reassembly.
Protect disassembled parts from dust by using vinyl sheet to cover.
2. TO PREVENT SCRATCHES ON THE PARTS.
(a) The existence of scratches on the contact and revolving surfaces often c\
auses oil leak and seisure. (1) Precautions at disassembly and reassembly.
When disassemble the contact surface of the parts, use plastic hummer striking lightly. (Do
not pry out by screwdriver).
When fix the parts to the vise, do not directly catch it in the vise. Fix th\
e parts through alumi-
num bar.
3. TO CLEAN AND WASH THE PARTS.
(a) Each parts needs to be well cleaned, washed, and dried by air, and apply specified oil before reas- sembly.
(1) Cleaning and washing by alkaline solvent is prohibited:
Parts made of aluminum and rubber. (ex. cylinder head cover gasket etc.)
(2) Cleaning and washing by flushing oil (ex. kerosene, white gasoline etc.\
) is prohibited:
Parts made of rubber. (ex. cylinder head cover gasket etc.)
4. POSITION AND DIRECTION OF EACH PARTS.
(a) Each parts needs to be reassembled as the same position and direction as\
it disassembled. (1) Precautions at disassembly and reassembly.
Follow the directions when the manual designates to mark the matchmark and/or \
direction
mark.
Disassembled parts needs to be put in order as disassembled, not to chan\
ge position and/
or direction.
Follow the directions when the manual instructs the position and directi\
on.
5. INSTALL ENGINE ASSEMBLY TO OVERHAUL STAND WHEN OVERHAUL THE ENGINE.
6. PUT THE DISASSEMBLED PARTS IN ORDER AS THEY DISASSEMBLED.
7. APPLY ENGINE OIL TO THE SLIDING AND ROTATING SURFACES.
8. NON±REUSABLE PARTS SUCH AS GASKET AND SEAL NEEDS TO BE CHANGED TO THE NEW PARTS.
9. BASIC REPAIR HINT
(a) Precoated Parts:(1) Precoated parts are bolts, nuts, etc. that are coatedwith a seal lock adhesive at the factory.
(2) If a precoated part is retightened, loosened or caused to move in any way, it must be recoated with
the specified adhesive.
(3) When reusing precoated parts, clean off the old
adhesive and dry with compressed air. Then apply
the specified seal lock adhesive to the bolt, nut or
threads.
http://vnx.su

Page 812 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual L1L2
D02612
L2
L1
D01201
L2
L1
D01202
±
INTRODUCTION REPAIR INSTRUCTION (1NZ±FE/2NZ±FE)
01±5
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
NOTICE:
Do the torque checking with the lower limit value

Page 813 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual D01563
D25081
Flat Spring Clamp
Clamp Track
01±6
±
INTRODUCTION REPAIR INSTRUCTION (1NZ±FE/2NZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(3) Never use any electric equipment like an electr

Page 814 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 1706D±01
A62218
Oil Pump relief Valve PlugOil Pump Relief Valve Spring Oil Relief Valve
Oil Pump Body Oil Pump Driven RotorOil Pump Drive Rotor
Oil Pump Cover
37 (377, 27)
10 (102, 7)
N´m (kgf´cm,

Page 815 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 1700D±03
B00307
Oil Jet
A32175
A32176
A32178
17±2
±
LUBRICATION OIL PUMP ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
OVERHAUL
1. REMOVE OIL PUMP DRIVE AND DRIVEN ROTORS
(a)

Page 816 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A32177
A62219
Mark
±
LUBRICATION OIL PUMP ASSY (1ZZ±FE/3ZZ±FE)
17±3
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
7. INSPECT BODY CLEARANCE
(a) Using a feeler gauge, measure the clearance between

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