Page 1377 of 2234

I35344
I35343
I35342
I35336
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±97
AVENSIS REPAIR MANUAL (RM1018E)
20. I N S TA L L M A G N E T VA LV E A S S Y ( W / H O T G A S
HEATER)
(a) Install the magnet valve assy with the 4 bolts.
Torque: 3.4 N m (35 kgf cm, 30 in. lbf)
21. INSTALL REFRIGERANT FILTER (W/ HOT GAS HEATER)
(a) Install the refrigerant filter to the discharge tube.
22. INSTALL DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Install the discharge tube with the 2 bolts. Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
23. INSTALL LIQUID TUBE SUB±ASSY B (RHD(1CD±FTV) STEERING POSITION TYPE)
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy B.
(d) Install the liquid tube sub±assy B on the w/ receiver con- denser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
24. INSTALL DISCHARGE TUBE SUB±ASSY (W/ HOT GAS HEATER)
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new 2 O±rings and
the fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the discharge tube sub±assy.
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I35337
I35335
I35336
55±98
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the discharge tube sub±assy on the w/ receiver condenser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
25. INSTALL LIQUID TUBE SUB±ASSY A
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the
fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy A.
(d) w/o Hot gas heater: Install the liquid tube sub±assy A on the w/ receiver con-
denser assy core with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
(e) w/ LHD Hot gas heater: Install the liquid tube sub±assy A on the w/ receiver con-
denser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
26. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to the O±ring and the fit- ting surface of the hose joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the cooler refrigerant discharge hose No.1.
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Page 1379 of 2234
I35837
w/o Hot gas heater:
w/ Hot gas heater:
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±99
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the cooler refrigerant discharge hose No.1 on the
w/ receiver condenser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
27.INSTALL FRONT BUMPER COVER (See page 76±3)
28.CHARGE REFRIGERANT (See page 55±38) SST 07110±58060 (07117±58060, 07117±58070, 07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080), 07117±48130, 07117±48140
Specified amount: 440 30 g (15.51 1.06 oz.)
29.WARM UP ENGINE (See page 55±38)
30.INSPECT LEAKAGE OF REFRIGERANT (See page 55±38)
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Page 1380 of 2234
550Z9±01
55±90
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
W/RECEIVER CONDENSER ASSY
ON±VEHICLE INSPECTION
1. INSPECT W/RECEIVER CONDENSER ASSY
(a) If the fin of the w/receiver condenser assy is dirty, clean it with water and dry it with compressed air.
NOTICE:
Do not damage the fin of the condenser assy.
(b) If the fin of the w/receiver condenser assy is bent, straighten it using\
a screwdriver or pliers.
2. INSPECT CONDENSER FOR LEAKAGE OF REFRIGERANT
(a) Using a halogen leak detector, check pipe joints for gas leakage.
(b) If gas leakage is detected in a joint, check the torque of the joint.
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Page 1381 of 2234
550ZA±01
I35278
Nm (kgf cm, ftlbf) : Specified torque
Non±reusable part
Compressor oil ND±OIL 8 or equivalent w/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
Cooler Dryer
Cap
1AZ±FSE:
O±ring
O±ring
5.4 (55, 47 in. lbf)
5.4 (55, 47 in.lbf)
2.9 (30, 25 in. lbf)
w/o Hot gas heater:
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±91
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS
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Page 1382 of 2234
I35279
Nm (kgf cm, ftlbf) : Specified torque
Non±reusable part
Compressor oil ND±OIL 8 or equivalent w/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1 O±ring
O±ring
w/ Hot gas heater:
5.4 (55, 47 in. lbf)
O±ring
O±ring
5.4 (55, 47 in. lbf)
O±ring
5.4 (55, 47 in. lbf)
5.4 (55, 47 in. lbf)5.4 (55, 47 in. lbf)
O±ring
Discharge Tube Sub±assy
5.4 (55, 47 in. lbf)
3.4 (35, 30 in.lbf)
3.4 (35, 30 in. lbf)
Discharge Tube
Discharge Tube
Refrigerant Filter
Magnet Valve Assy
55±92
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
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Page 1383 of 2234

550ZB±01
I35836
w/o Hot gas heater:
w/ Hot gas heater:
I35335
I35336
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±93
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
COMPONENTS: See page 55±91
1.DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 55±38)
SST 07110±58060 (07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080)
2.REMOVE FRONT BUMPER COVER (See page 76±3)
3. DISCONNECT COOLER REFRIGERANT DISCHARGEHOSE NO.1
(a) Remove the bolt and disconnect the cooler refrigerant discharge hose No.1 from the w/ receiver condenser
assy.
(b) Remove the O±ring from the cooler refrigerant discharge
hose No.1.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
4. DISCONNECT LIQUID TUBE SUB±ASSY A
(a) w/o Hot gas heater: Remove the bolt and disconnect the liquid tube sub±assy
A from the w/ receiver condenser assy.
(b) w/o Hot gas heater: Remove the O±ring from the liquid tube sub±assy A.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
(c) w/ LHD Hot gas heater: Disconnect the liquid tube sub±assy A assy from the liq-
uid tube sub±assy B.
(d) w/ LHD Hot gas heater: Remove the O±ring from the liquid tube sub±assy A.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
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Page 1384 of 2234

I35337
I35336
I35339
I35340
55±94
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
5. REMOVE DISCHARGE TUBE SUB±ASSY (W/ HOT GAS HEATER)
(a) Remove the 2 bolts and disconnect the discharge tube
sub±assy from the w/ receiver condenser assy.
(b) Remove 2 O±rings from the discharge tube sub±assy.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
6. REMOVE LIQUID TUBE SUB±ASSY B (RHD(1CD±FTV) STEERING POSITION TYPE)
(a) Remove the bolt and disconnect the liquid tube sub±assy B from w/ receiver condenser assy.
(b) Remove the O±ring from the liquid tube sub±assy B.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
7. REMOVE HOOD LOCK ASSY
(a) Remove the 3 bolts and the hood lock assy.
8.REMOVE HIGH PITCHED HORN ASSY (See page 69±5)
9.REMOVE LOW PITCHED HORN ASSY (See page 69±4) 10. REMOVE HOOD LOCK SUPPORT BRACE
(a) Remove the 5 bolts and the hood lock support brace.
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