2003 TOYOTA AVENSIS Service Repair Manual

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Page 393 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79436
5.0 (51, 44 in.lbf)
* 42 (428, 31)
46 (469, 34)
* 31 (316, 23)
34 (347, 25)
* 31 (316, 23)
34 (347, 25)
Injection Pipe Clamp No. 2
Injection Pipe Sub±assy
Fuel Inlet Pipe Sub±ass

Page 394 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 110UA±01
A15950
±
FUELINJECTION OR SUPPLY PUMP ASSY(1CD±FTV)
11±69
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE FRONT WHEEL RH
2.DRAIN ENGINE COOLANT(See page 16±44)
3.REMOVE ENGINE UND

Page 395 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79148
SST
A79143
SST
11±70
±
FUEL INJECTION OR SUPPLY PUMP ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
24. REMOVE FUEL INLET PIPE SUB±ASSY
NOTICE:
After removing the fuel inlet pipe, cover t

Page 396 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79150
A79151
A79152
A62166
SST
±
FUELINJECTION OR SUPPLY PUMP ASSY(1CD±FTV)
11±71
AVENSIS REPAIR MANUAL (RM1018E)
29.REMOVE INTAKE MANIFOLD INSULATOR NO.1
(a)Remove the 2 bolts and the intake ma

Page 397 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A62779SST
A79153
A62166
SST
11±72
±
FUELINJECTION OR SUPPLY PUMP ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(b)Using SST, remove the injection pump drive pulley. SST09950±50013 (09951±05010,

Page 398 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79147
Fulcrum
Length
30 cm
SST
±
FUEL INJECTION OR SUPPLY PUMP ASSY (1CD±FTV)
11±73
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using SST, tighten the nut of the injection pipe to the com-
mon rail si

Page 399 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79149
SST
30 cm
(11.81 in.)
11±74
±
FUELINJECTION OR SUPPLY PUMP ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
46.INSTALL FUEL INLET PIPE SUB±ASSY
NOTICE:
In case of having the injection pump

A79149
SST
30 cm
(11.81 in.)
11±74
±
FUELINJECTION OR SUPPLY PUMP ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
46.INSTALL FUEL INLET PIPE SUB±ASSY
NOTICE:
In case of having the injection pump replaced, must
replace the fuel inlet pipe, too.
When assembling the pipe, perform the operation
with the engine cold under room temperature.
(a)Temporarily install the fuel inlet pipe.
(b)Using SST, tighten the nut of the fuel inlet pipe to the com-
mon rail side.
SST09023±12700
Torque:
42 Nm (428 kgfcm, 31 ftlbf) for a used pipe using SST
46 Nm (469 kgfcm, 34 ftlbf) for a used pipe not using
SST
31 N m (316 kgfcm, 23 ftlbf) for a new pipe using SST
34 Nm (347 kgf cm, 25 ftlbf) for a new pipe not using
SST
HINT:
Use a torque wrench with a fulcrum length of 30 cm
(11.81 in.)
Check if the used pipe has deflection or is installed prop-
erly after inlet pipe is reassembled. If there is deflection
or if it can not be installed properly, replace the used pipe
with a new pipe.
(c)Using SST, tighten the nut of the fuel inlet pipe to the injec-
tion pump side.
SST09023±12700
Torque:
42 Nm (428 kgfcm, 31 ftlbf) for a used pipe using SST
46 Nm (469 kgfcm, 34 ftlbf) for a used pipe not using
SST
31 N m (316 kgfcm, 23 ftlbf) for a new pipe using SST
34 Nm (347 kgf cm, 25 ftlbf) for a new pipe not using
SST
HINT:
Use a torque wrench with a fulcrum length of 30 cm
(11.81 in.)
Check if the used pipe has deflection or is installed prop-
erly after inlet pipe is reassembled. If there is deflection
or if it can not be installed properly, replace the used pipe
with a new pipe.
47.SET NO. 1 CYLINDER TO TDC/COMPRESSION(See page 14±307) SST 09960±10010 (09962±01000, 09963±01000)
48.INSTALL TIMING BELT(See page 14±307)
49.CHECK VALVE TIMING(See page 14±307)
50.INSTALL TIMING CHAIN COVER PLATE(See page 14±307)
51. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET Torque:
37 Nm (375 kgf cm, 27 ftlbf) for 14mm head bolt
64 N m (650 kgf cm, 47 ftlbf) for 17mm head bolt
http://vnx.su

Page 400 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
FUEL INJECTION OR SUPPLY PUMP ASSY (1CD±FTV)
11±75
AVENSIS REPAIR MANUAL (RM1018E)
52.INSTALL TIMING BELT GUIDE(See page 14±307)
53.INSTALL TIMING BELT NO.1 COVER(See page 14±307)
54.INSTALL

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