Page 617 of 2234

141CO±01
A62838SST
A62838SST
A62202
Cut Position
A62203
SST
14±98
±
ENGINE MECHANICALENGINE REAR OIL SEAL(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE REAR OIL SEAL(1ZZ±FE/3ZZ±FE)
REPLACEMENT
1.REMOVE MANUAL TRANSAXLE ASSY (M/T TRANSAXLE) (See page 41±15)
2.REMOVE AUTOMATIC TRANSAXLE ASSY (A/T TRANSAXLE) (See page 40±11)
3.REMOVE CLUTCH COVER ASSY (M/T TRANSAXLE) (See page 42±26)
4.REMOVE CLUTCH DISC ASSY (M/T TRANSAXLE) (See page 42±26) 5. REMOVE FLYWHEEL SUB±ASSY (M/T TRANSAXLE)
(a) Hold the crankshaft with SST, remove the 8 bolts and theflywheel.
SST 09960±10010 (09962±01000, 09963±01000)
6. REMOVE DRIVE PLATE & RING GEAR SUB±ASSY (A/T TRANSAXLE)
(a) Hold the crankshaft with SST, remove the 8 bolts and the drive plate & ring gear.
SST 09960±10010 (09962±01000, 09963±01000)
7. REMOVE ENGINE REAR OIL SEAL
(a) Using a knife, cut off the oil seal lip.
(b) Using a screwdriver with the tip wrapped in tape, pry out the oil seal.
NOTICE:
After the removal, check if the crankshaft is not damaged.
If it is damaged, smooth the surface with 400±grid sandpa-
per.
8. INSTALL ENGINE REAR OIL SEAL
(a) Apply MP grease to a new oil seal lip.
NOTICE:
Keep the lip off foreign materials.
(b) Using SST, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.
SST 09223±15020, 09950±70010 (09951±07100)
NOTICE:
Wipe off extra grease on the crankshaft.
http://vnx.su
Page 618 of 2234

A62838SST
A62205
1
5
3
82
6
4
7
A62206
90
A62838SST
A62204
1
5
3
82
6
4
7
±
ENGINE MECHANICALENGINE REAR OIL SEAL(1ZZ±FE/3ZZ±FE)
14±99
AVENSIS REPAIR MANUAL (RM1018E)
9.INSTALL FLYWHEEL SUB±ASSY (M/T TRANSAXLE)
(a)Fix the crankshaft with SST.
SST09960±10010 (09962±01000, 09963±01000)
(b)Clean the bolt and bolt hole.
(c)Apply adhesive to the bolts. Adhesive:
Part No. 09330±00070, THREE BOND or equivalent.
(d)Using several steps, Install and tighten the 8 bolts uni- formly in the sequence shown in the illustration.
Torque: 49 N m (500 kgfcm, 36 ftlbf)
(e)Mark the bolts with paint as shown in the illustration.
(f)Retighten the bolts by an additional 90 in the same se- quence as step (d).
(g)Check that the paint marks of each bolt are at 90 angle from the original position.
10.IN STALL CLUTCH DISC ASSY (M/T TRANSAXLE)
(See page 42±26)
11. INSTALL CLUTCH COVER ASSY (M/T TRANSAXLE) (See page 42±26)
12. INSTALL DRIVE PLATE & RING GEAR SUB±ASSY (A/T TRANSAXLE)
(a) Fix the crankshaft with SST. SST 09960±10010 (09962±01000, 09963±01000)
(b) Clean the bolt and bolt hole.
(c) Apply adhesive to the bolts. Adhesive:
Part No. 09330±00070, THREE BOND or equivalent.
(d) Using several steps, install and tighten the 8 bolts uni- formly in the sequence shown in the illustration.
(e) Fix the crankshaft with SST.
Torque: 88 N m (897 kgf cm, 65 ftlbf)
http://vnx.su
Page 619 of 2234
14±100
±
ENGINE MECHANICALENGINE REAR OIL SEAL(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
13.INSTALL MANUAL TRANSAXLE ASSY (M/T TRANSAXLE) (See page 41±15)
14.INSTALL AUTOMATIC TRANSAXLE ASSY (A/T TRANSAXLE) (See page 40±11)
http://vnx.su
Page 620 of 2234
141B5±01
A77293
SST
±
ENGINE MECHANICAL FAN AND GENERATOR V BELT (1AZ±FE)
14±105
AVENSIS REPAIR MANUAL (RM1018E)
FAN AND GENERATOR V BELT (1AZ±FE)
REPLACEMENT
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE ENGINE ROOM COVER SIDE
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clock-wise, and remove the fan and generator V belt.
SST 09249±63010
5. INSTALL FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clockwise, and install the f\
an and generator V belt. SST 09249±63010
http://vnx.su
Page 621 of 2234
141BJ±01
A77423
SST
±
ENGINE MECHANICAL FAN AND GENERATOR V BELT (1AZ±FSE)
14±185
AVENSIS REPAIR MANUAL (RM1018E)
FAN AND GENERATOR V BELT (1AZ±FSE)
REPLACEMENT
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE ENGINE ROOM COVER SIDE
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clock-wise, and remove the fan and generator V belt.
SST 09249±63010
5. INSTALL FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clockwise, and install the f\
an and generator V belt. SST 09249±63010
http://vnx.su
Page 622 of 2234
141CD±01
A60622
±
ENGINE MECHANICALFAN AND GENERATOR V BELT(1ZZ±FE/3ZZ±FE)
14±5
AVENSIS REPAIR MANUAL (RM1018E)
FAN AND GENERATOR V BELT(1ZZ±FE/3ZZ±FE)
REPLACEMENT
1.REMOVE RADIATOR SUPPORT OPENING COVER (See page 14±27)
2.REMOVE ENGINE ROOM COVER SIDE (See page 14±27)
3.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1 (See page 14±27)
4. REMOVE FAN AND GENERATOR V BELT
(a) Turn the V±ribbed belt tensioner clockwise slowly andloosen it. Then, remove the fan and generator V belt and
put back the V±ribbed belt tensioner carefully.
http://vnx.su
Page 623 of 2234
141B9±01
A77310
Engine Room
Cover SideRadiator Support
Opening Cover Engine Cover Sub±assy No. 1
Fan and Generator V Belt Engine Under Cover LH
7.0 (71, 62 in.lbf)
7.0 (71, 62 in. lbf)
Engine Under Cover RH
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
14±111
AVENSIS REPAIR MANUAL (RM1018E)
PARTIAL ENGINE ASSY (1AZ±FE)
COMPONENTSCOMPONENTS
http://vnx.su
Page 624 of 2234
A77521
Generator ASSY
Cooler Refrigerant
Suction Hose No. 1
(RHD (w/ Air Conditioning)
Steering Position Type)
Radiator Hose Inlet
Radiator Hose Outlet
Cooler Refrigerant Suction Hose No. 1
(LHD (w/ Air Conditioning) Steering
Position Type)
Union to Connector
Tube Hose
Charcoal Canister Assy
Battery Tray Battery Radiator ASSY
Compressor and
Magnetic Clutch
(w/ Air Conditioner)
Battery Clamp
Battery Carrier Air Cleaner Assembly with Hose
Radiator Relay Block
52 (530, 38)
9.8 (100, 7.2)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in. lbf)
13 (133, 10)
25 (250, 18)
5.0 (51, 44 in. lbf)
21 (214, 16)
7.0 (71, 62 in. lbf)
7.0 (71, 62 in. lbf)
19 (194, 14)
19 (194, 14)
14±112
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su