2003 TOYOTA AVENSIS Service Repair Manual

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Page 209 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
SERVICE SPECIFICATIONS LUBRICATION
03±29
AVENSIS REPAIR MANUAL (RM1018E)Part Tightened
ftlbf
kgf cm
N m
Crankshaft position sensor x Oil pump assy8.89078 in. lbf
Oil pan sub±assy x Cylinder

Page 210 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 030NC±02
03±52
±
SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSMISSION / TRANSAXLE
SERVICE DATA
C50, C250
Transmission case oil seal drive in

Page 211 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 030ND±02
±
SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
03±53
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgf cmft lbf
FLOOR SHIFT TRANSMISSION CONTROL CABLE

030ND±02
±
SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
03±53
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgf cmft lbf
FLOOR SHIFT TRANSMISSION CONTROL CABLE ASSY
Floor shift transmission control cable assy x Body5.05144 in. lbf
Front floor heat insulator No.1 x Body5.55649 in.lbf
FLOOR SHIFT SHIFT LEVER ASSY
Floor shift shift lever assy x Body121229
MANUAL TRANSAXLE ASSY (1ZZ±FE/ 3ZZ±FE)
Filler and drain plugs3940029
Engine hanger set bolt3838728
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:64
47
23650
480
23047
35
17
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Starter assy x Manual transaxle assy3738027
Starter wire set nut131309
Clutch release cylinder assy x TransaxleBolt A:
Bolt B:
Bolt C:25
14
5.0250
141 2119
10
44 in. lbf
Manual transaxle assy x Wire harness clmap Bolt A:
Bolt B:26
19260
19519
14
Manual transaxle assy x Ground cable Bolt A:
Bolt B:26
40260
41019
30
Battery carrier x Body131319
Battery clamp sub±assy x Body Bolt:
Nut:5.0
3.551
3644 in. lbf
31 in. lbf
Air cleaner assy x Body5.05144 in.lbf
Cylinder head cover No.2 x Engine7.07162 in.lbf
Hood set bolt1313310
MANUAL TRANSAXLE ASSY (1AZ±FE/ 1AZ±FSE)
Filler and drain plugs4950036
Engine hanger x Engine3838728
Transmission case protector x Transaxle1818413
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:64
46
44650
470
44947
34
32
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Manual transaxle assy x Ground cableBolt A:
Bolt C:26
40260
41019
30
Manual transaxle assy x Wire harness clamp8.48574 in. lbf
Clutch release cylinder assy x Transaxle Bolt A:
Bolt B:9.0
1292
12080 in. lbf
9
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Page 212 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 03±54
±
SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E) Part Tightened
ftlbf
kgf cm
N m
Battery carrier x Body131319
Battery clamp sub±assy x Body Bolt:

Page 213 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 031FV±01
±
SERVICE SPECIFICATIONS PARKING BRAKE
03±43
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE
SERVICE DATA
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf):6 ± 9 clicks
Rear brake di

Page 214 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 031FW±01
03±44
±
SERVICE SPECIFICATIONS PARKING BRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN mkgf cmft lbf
Wheel nut1031,05076
Parking brake lock nut5.05144 in.

Page 215 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 030G6±04
±
SERVICE SPECIFICATIONS POWER STEERING
03±59
AVENSIS REPAIR MANUAL (RM1018E)
POWER STEERING
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure

Page 216 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 030G7±04
03±60
±
SERVICE SPECIFICATIONS POWER STEERING
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part tightenedN mkgf cmft lbf
VANE PUMP ASSY (AZ Series)
Vane pump housing sub±as

030G7±04
03±60
±
SERVICE SPECIFICATIONS POWER STEERING
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part tightenedN mkgf cmft lbf
VANE PUMP ASSY (AZ Series)
Vane pump housing sub±assy rear x Vane pump housing sub±assy front2222416
Power steering oil pressure switch2121415
Pressure port union sub±assy6970451
Power steering suction port union set bolt121229
Vane pump assy x Pump bracket rear4444932
Vane pump assy set bolt26 (37)264 (377)19 (27)
Pressure feed tube assy x Vane pump assy5252538
Pressure feed tube assy clamp set bolt8.08271 in. lbf
VANE PUMP ASSY (1CD±FTV)
Vane pump housing sub±assy rear x Vane pump housing sub±assy front2222416
Pressure port union sub±assy6970451
Power steering suction port union set bolt121229
Vane pump assy set bolt Bolt A:
Bolt B:72
39734
39853
29
Pressure feed tube assy x Vane pump assy41 (44.1)414 (450)30 (33)
Pressure feed tube assy clamp set bolt8.08271 in.lbf
STEERING GEAR ASSY
Engine hanger set bolt3838728
Steering rack x Steering rack end sub±assy60 (83.5)616 (851)45 (62)
Tie rod end sub±assy lock nut7475054
Steering gear assy set bolt4950036
Steering intermediate shaft x Steering pinion shaft3536026
RACK & PINION POWER STEERING GEAR ASSY
Engine hanger set bolt AZ Series:
1CD±FTV:38
37390
37528
27
Tie rod end sub±assy lock nut7475054
Rack & pinion power steering gear assy set bolt4950036
Steering intermediate shaft x Control valve pinion shaft3536026
Front suspension crossmember sub±assy x Frame11 31,35698
Crossmember bracket x Frame Bolt A:
Bolt B:11 3
801,356 81698
59
Crossmember x Engine mounting insulator RR5253038
Center member x Frame4545933
Center member x Engine mounting insulator FR5253038
Front suspension arm sub±assy lower No.1 x Lower ball joint8990866
Front stabilizer link assy set nut7475555
Pressure feed tube assy x Rack & pinion steering gear assy41 (44.1)414 (450)30 (33)
Steering gear outlet return tube x Rack & pinion steering gear assy41 (44.1)414 (450)30 (33)
Outlet return tube clamp set bolt (LHD)8.08271 in. lbf
Tie rod end sub±assy x Steering knuckle4950036
Steering intermediate shaft assy No.2 set bolts3536026
Front wheel hub nut1031,05076
( ): For use without SST(s)
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