Page 1745 of 2234
B67837
Sliding Roof Glass AssySliding Roof Weatherstrip Assy
Bracket
Bracket Bracket
Sliding Roof Drive
Gear Sub±assy
Sliding Roof Housing
Sub±assy
Drain Hose
Drain Hose
Drain Hose
Drain Hose
74±14
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)
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Page 1746 of 2234

7408Y±01
±
SLIDING ROOF/CONVERTIBLESLIDING ROOF
74±15
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE ROOF HEADLINING ASSY (See pages 76±36, 76±45 and 76±54)
2.REMOVE SLIDING ROOF GLASS SUB±ASSY
(a)Using a torx driver, remove the 4 screws and glass.
3.REMOVE SLIDING ROOF HOUSING SUB±ASSY
(a)Remove the 8 bolts and 4 brackets.
(b)Remove the 8 nuts and roof housing.
4.REMOVE SLIDING ROOF DRIVE GEAR SUB±ASSY
(a)Remove the 3 bolts and drive gear.
5.INSTALL SLIDING ROOF DRIVE GEAR SUB±ASSY
(a)Install the drive gear with the 3 bolts.
6.INSTALL SLIDING ROOF HOUSING SUB±ASSY
(a)Install the roof housing with the 8 nuts.
(b)Install the 4 brackets with the 8 bolts.
7.ADJUST SLIDING ROOF GLASS SUB±ASSY
(a)Check for a difference in levels between the sliding roof (weatherstrip) and roof pan\
el.
Dimension (Front end and rear end): 0 1.5 mm (0 0.059 in.)
Dimension (Corner of rear side): 0 2.0 mm (0 0.079 in.)
(b)Check for a difference in levels between the sliding roof (glass) and roof panel fron\
t end and rear end. Dimension (Front end and rear end): 6.0 mm (0.236 in.)
(c)Adjust the roof panel. (1)Loosen the adjusting screw to adjust the sliding roof panel position, and tigh\
ten the screw in theposition where the sliding roof panel is fixed.
Torque: 4.0 N m (40 kgfcm, 35 in. lbf)
(d)Inspect for leaks.
(1)Adjusting the sliding roof, check that there are no water leaks.
8.INSTALL SLIDING ROOF GLASS SUB±ASSY
(a)Install the glass with the 4 screws.
9.CHECK FOR WATER LEAKS
10.RESET SLIDING ROOF POSITION (See page 74±7)
11.INSTALL ROOF HEADLINING ASSY (See pages 76±36, 76±45 and 76±54)
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Page 1747 of 2234
7408S±01
B67836
Combination Meter AssyRoof Console Box
Sliding Roof Motor Switch Assy
Sliding Roof Drive
Gear Sub±assy
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
74±1
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF SYSTEM
LOCATION
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Page 1748 of 2234
B67299
LHD ModelsRHD Models
Instrument Panel J/B Assy
GAUGE1 Fuse
S/ROOF Fuse
IG1 Relay
Integration Relay
Instrument Panel J/B Assy
GAUGE1 Fuse
S/ROOF Fuse
IG1 Relay
Integration Relay
74±2
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
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7408T±01
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
74±3
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH
(a) Check that operation of the power windows excluding the driver side and the s\
liding roof are disabled
when the window lock switch of the power window master switch is pressed.
(b) Check that the power windows and the sliding roof can be operated when the window lock switch is pressed again.
2. CHECK AUTO SLIDE±OPEN/CLOSE FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the tilt±UP/ DOWN func-
tion is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass
Ignition switch ONSLIDE OPENPressed for more than 0 3 secFully openIgnition switch ON
Window lock switch OFFTILT UPPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on\
either side during AUTO operation.
3. CHECK AUTO TILT UP/DOWN FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows wh\
en the slide±OPEN/CLOSE
function is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass
Ignition switch ONTILT UPPressed for more than 0 3 secFully tilted upIgnition switch ON
Window lock switch OFFSLIDE OPENPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on\
either side during AUTO operation.
4. CHECK SLIDING ROOF OPERATION FUNCTION AFTER IGNITION IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power wi\
ndows and the sliding roof
can be operated even after the ignition switch is turned OFF:
Within 43 seconds after the ignition switch is turned OFF
When the driver side door is closed
5. CHECK JAM PROTECTION FUNCTION
HINT:
The jam protection function prevents any part of your body from getting caught by accident between the ve-
hicle body and the roof glass during sliding roof operation.
Operative condition:
AUTO CLOSE
AUTO CLOSE during sliding roof operation after the ignition switch is turne\
d OFF
AUTO TILT±DOWN
AUTO TILT±DOWN during sliding roof operation after the ignition switch is tur\
ned OFF
CAUTION:
Do not check this function using a part of your body such as your hand. \
Also, pay thorough
attention that nothing gets caught by accident during this process.
If this function is checked by inserting a thin object (less than 5 mm \
(0.20 in.)) between the roof
glass and vehicle body, it may not operate.
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Page 1750 of 2234
B68295
B68296
74±4
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(a) When the slide±OPEN/CLOSE function is operating: Check that the sliding roof opens approximately 200 mm
(7.87 in.) right when something gets caught between the
vehicle body and the roof glass during sliding roof opera-
tion.
(b) When the tilt±UP/DOWN function is operating: Check that the sliding roof fully tilts up when something
gets caught between the vehicle body and the roof glass
during sliding roof operation.
6.CHECK FAIL±SAFE FUNCTION
(a) If the sliding roof does not close because the jam protection function o\
perates improperly, press the sliding roof switch
on the TILT UP side and until the sliding roof fully closes. Then you can close th\
e
sliding roof using manual operation.
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Page 1751 of 2234
7408U±01
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
74±5
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
AUTO function does not operate1. Sliding roof motor assy74±3
Sliding roof system does not operate
1. S/ROOF fuse
2. GAUGE1 fuse
3. IG1 relay
4. Integration relay
5. Sliding roof housing assy
6. Sliding roof motor switch assy
7. Sliding roof motor assy
8. Wire harness±
±
±
±
74±15 74±6
74±3
74±3
Sliding roof system stops operation halfway
1. Sliding roof motor assy
2. Wire harness
3. Sliding roof housing assy74±3
74±3
74±15
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7408V±01
B67892
1
4 3
2
B67891
10
9876 54321
A05115
74±6
±
SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1.INSPECT SLIDING ROOF MOTOR SWITCH ASSY
(a)Remove the sliding roof motor switch (See pages 76±36, 76±45 and 76±54).
(b)Check the resistance between the terminals when oper- ating the switch.
Standard:
Terminals No.Switch OperationSpecified Condition
1 ± 2TILT UP is pressedBelow 1
2 ± 3SLIDE OPEN is pressedBelow 1
1, 3 ± 2OFF10 k or higher
If the result is not as specified, replace the switch assy.
2.INSPECT SLIDING ROOF MOTOR ASSY
(a)Disconnect the sliding roof motor connector
(See pages 76±36, 76±45 and 76±54).
(b) Check the resistance and voltage between the terminals of the wire harness side connector.
Standard:
Terminals No.ConditionSpecified Condition
5 Body groundConstantBelow 1
3 ± 5Ignition switch ON10 to 14 V
10 ± 5Constant10 to 14 V
6 ± 5TILT UP is pressedBelow 1
1 ± 5SLIDE OPEN is pressedBelow 1
8 ± 5Ignition switch OFF
ON, Engine idle speedPulse generation *
Reference (*): Using an oscilloscope
ItemContents
Tool Setting10 V/DIV., 20 ms/DV.
Vehicle ConditionEngine idle speed
If the result is not as specified, there may be a malfunction on
the wire harness side.
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