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A79159
A79156
A79157
A79160
13±12
±
INTAKETURBOCHARGER SUB±ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
10.REMOVE HEATER BRACKET (W/ COLD AREA)
(a)Remove the bolt and the heater bracket.
11.REMOVE FLOOR PANEL BRACE FRONT(See page 15±10)
12.REMOVE EXHAUST PIPE ASSY FRONT(See page 15±10) 13. REMOVE EXHAUST PIPE ASSY (W/ COLD AREA)
(a) Remove the 2 nuts.
(b) Remove the 2 nuts and the exhaust pipe sub±assy.
14. REMOVE TURBO INSULATOR NO.2
(a) Remove the 4 bolts and the turbo insulator.
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A79161
A79162
A79163
A79164
A79444
±
INTAKE TURBOCHARGER SUB±ASSY (1CD±FTV)
13±13
AVENSIS REPAIR MANUAL (RM1018E)
15. REMOVE TURBO INSULATOR NO.1
(a) Remove the 2 bolts and nut, and then remove the turbo
insulator.
16. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO.2
(a) Remove the 2 bolts and the exhaust manifold heat insula- tor.
17. REMOVE MANIFOLD STAY NO.2
(a) Remove the bolt and nut and then remove the manifold stay.
18. REMOVE MANIFOLD STAY
(a) Remove the 4 bolts and the manifold stay.
19. REMOVE EXHAUST MANIFOLD CONVERTER SUB±ASSY
(a) Remove the 3 nuts, the manifold converter and the gas-
ket.
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A79165
A79166
A79167
B13094
B13095
13±14
±
INTAKE TURBOCHARGER SUB±ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
20. REMOVE TURBOCHARGER STAY
(a) Remove the 2 bolts and 2 nuts, and then remove the turbocharger stay.
21. DISCONNECT TURBO WATER HOSE NO.1
22. DISCONNECT TURBO WATER HOSE NO.2
23. SEPARATE TURBO OIL INLET PIPE SUB±ASSY
(a) Remove the 2 nuts, the turbo oil pipe and the gasket.
24. REMOVE TURBOCHARGER SUB±ASSY
(a) Remove the 3 nuts, the turbocharger and the gasket.
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B13096
A79165
B
BAA
±
INTAKE TURBOCHARGER SUB±ASSY (1CD±FTV)
13±15
AVENSIS REPAIR MANUAL (RM1018E)
25. REMOVE TURBO WATER PIPE SUB±ASSY NO.1
(a) Remove the 2 nuts, the turbo water pipe and the gasket.
26. INSTALL TURBO WATER PIPE SUB±ASSY NO.1
(a) Install a new gasket and the turbo water pipe with the 2 nuts. Torque: 13 N m (135 kgf cm, 9.7 ftlbf)
27. INSTALL TURBOCHARGER SUB±ASSY
(a) Install a new gasket and the turbocharger with the 3 nuts. Torque: 53 N m (540 kgf cm, 39 ftlbf)
28. INSTALL TURBO OIL INLET PIPE SUB±ASSY
(a) Install a new gasket and the oil pipe with the 2 nuts. Torque: 13 N m (135 kgf cm, 9.7 ftlbf)
29. INSTALL TURBOCHARGER STAY
(a) Install the turbocharger stay, and temporarily tighten bolt A.
(b) Temporarily tighten nut B while pushing the cylinder head toward the turbocharger stay.
Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
(c) Tighten bolt A. Torque: 56 N m (571 kgf cm, 41 ftlbf)
(d) Tighten nut B.
Torque: 56 N m (571 kgf cm, 41 ftlbf)
30. INSTALL EXHAUST MANIFOLD CONVERTER SUB±ASSY
(a) Install the manifold stay, and temporarily tighten the cylin- der block side of the manifold stay.
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A80106
A
A
B
B
A79163
13±16
±
INTAKETURBOCHARGER SUB±ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(b)Install a new gasket and the manifold converter, and tem- porarily tighten bolts A and bolts B while pushing the up-
per portion of the converter toward the turbocharger.
Torque: 8.0 N m (82 kgfcm, 71 in. lbf)
(c)Tighten the 3 nuts. Torque: 25 N m (255 kgfcm, 18 ftlbf)
(d)Tighten bolts A.
Torque: 61 N m (622 kgfcm, 45 ftlbf)
(e)Tighten bolts B. Torque: 61 N m (622 kgfcm, 45 ftlbf)
31.INSTALL MANIFOLD STAY NO.2
(a)Install the manifold stay No. 2, and temporarily tighten the bolt.
(b)Temporarily tighten the nut while pushing the manifold stay No. 2 toward the cylinder head.
Torque: 8.0 N m (82 kgfcm, 71 in. lbf)
HINT:
No clearance between the stay and the cylinder head should be
confirmed.
(c)Tighten the bolt. Torque: 56 N m (571 kgfcm, 41 ftlbf)
(d)Tighten the nut. Torque: 56 N m (571 kgfcm, 41 ftlbf)
32.INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.2
Torque: 12 N m (122 kgfcm, 8.9 ftlbf)
33.INSTALL TURBO INSULATOR NO.1 Torque: 20 N m (204 kgfcm, 15 ftlbf)
34.INSTALL TURBO INSULATOR NO.2
Torque: 20 N m (204 kgfcm, 15 ftlbf)
35.INSTALL EXHAUST PIPE ASSY (W/ COLD AREA) Torque: 7.5 N m (76 kgfcm, 66 in. lbf)
36.INSTALL EXHAUST PIPE ASSY FRONT(See page 15±10)
37.INSTALL FLOOR PANEL BRACE FRONT(See page 15±10)
38. INSTALL HEATER BRACKET (W/ COLD AREA) Torque: 7.5 N m (76 kgf cm, 66 in. lbf)
39. INSTALL HEATER PUMP ASSY (W/ COLD AREA) Torque: 7.5 N m (76 kgf cm, 66 in. lbf)
40.INSTALL FUEL FILTER ASSY(See page 11±82)
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A64328
2 to 7 mm0 to 2 mm
A78274
Upward90
Clamp
Bolt
±
INTAKETURBOCHARGER SUB±ASSY(1CD±FTV)
13±17
AVENSIS REPAIR MANUAL (RM1018E)
41.INSTALL INTERCOOLER AIR HOSE
(a)Install the air hose and hose clamps as shown in the il-
lustration.
(b)Tighten the hose clamps as shown in the illustration. Torque: 6.0 N m (61 kgfcm, 53 in. lbf)
(c)Install the air tube No. 1 with the 3 bolts and nut. Torque: 25 N m (255 kgfcm, 18 ftlbf)
42.INSTALL AIR CLEANER ASSY Torque: 7.0 N m (71 kgfcm, 62 in. lbf)
43.INSTALL VACUUM RESERVOIR SUB±ASSY Torque: 8.3 N m (85 kgfcm, 73 in. lbf)
44.INSTALL ENGINE COVER NO.1
Torque: 8.0 N m (82 kgfcm, 71 in. lbf)
45.ADD ENGINE COOLANT(See page 16±44)
46. CHECK ENGINE OIL LEVEL
47.CHECK FOR ENGINE COOLANT LEAKS(See page 16±44)
48. CHECK FOR ENGINE OIL LEAKS
49.CHECK FOR FUEL LEAKS(See page 11±60)
50. CHECK FOR EXHAUST GAS LEAKS
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141BG±01
A77322
7.0 (71.62, in.lbf)
7.0 (71.62, in. lbf)
Engine Room
Cover Side
Radiator Support
Opening Cover Engine Cover Sub±assy No. 1
Engine Under Cover RH
N´m (kgf´cm, ft´lbf) : Specified torque
14±168
±
ENGINE MECHANICAL CAMSHAFT (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CAMSHAFT (1AZ±FE)
COMPONENTS
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A77320
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
Ignition Coil Assy
9.0 (90, 80 in. lbf)
14 (143, 10)
11 (115, 8.0)
Cylinder Head Cover Sub±assy
Gasket
11 (115, 8.0)
Ventilation Hose No. 2
Ventilation Hose No. 2
±
ENGINE MECHANICAL CAMSHAFT (1AZ±FE)
14±169
AVENSIS REPAIR MANUAL (RM1018E)
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