Page 1369 of 2234
I35323
55±72
±
HEATER & AIR CONDITIONER W/PULLEY COMPRESSOR ASSY (3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the cooler refrigerant suction hose No.1 on the w/ pulley compressor assy with the bolt.
Torque: 9.8 N m (100 kgf cm, 87 in.lbf)
13. CHARGE REFRIGERANT (See page 55±38) SST 07110±58060 (07117±58060, 07117±58070, 07117±58080, 07117±58090, 07117±78050,
07117±88060, 07117±88070, 07117±88080)
Specified amount: 440 30 g (15.51 1.06 oz.)
14.WARM UP ENGINE (See page 55±38)
15.INSPECT LEAKAGE OF REFRIGERANT (See page 55±38)
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Page 1370 of 2234
550Z9±01
55±90
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
W/RECEIVER CONDENSER ASSY
ON±VEHICLE INSPECTION
1. INSPECT W/RECEIVER CONDENSER ASSY
(a) If the fin of the w/receiver condenser assy is dirty, clean it with water and dry it with compressed air.
NOTICE:
Do not damage the fin of the condenser assy.
(b) If the fin of the w/receiver condenser assy is bent, straighten it using\
a screwdriver or pliers.
2. INSPECT CONDENSER FOR LEAKAGE OF REFRIGERANT
(a) Using a halogen leak detector, check pipe joints for gas leakage.
(b) If gas leakage is detected in a joint, check the torque of the joint.
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Page 1371 of 2234
550ZA±01
I35278
Nm (kgf cm, ftlbf) : Specified torque
Non±reusable part
Compressor oil ND±OIL 8 or equivalent w/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
Cooler Dryer
Cap
1AZ±FSE:
O±ring
O±ring
5.4 (55, 47 in. lbf)
5.4 (55, 47 in.lbf)
2.9 (30, 25 in. lbf)
w/o Hot gas heater:
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±91
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS
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Page 1372 of 2234
I35279
Nm (kgf cm, ftlbf) : Specified torque
Non±reusable part
Compressor oil ND±OIL 8 or equivalent w/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1 O±ring
O±ring
w/ Hot gas heater:
5.4 (55, 47 in. lbf)
O±ring
O±ring
5.4 (55, 47 in. lbf)
O±ring
5.4 (55, 47 in. lbf)
5.4 (55, 47 in. lbf)5.4 (55, 47 in. lbf)
O±ring
Discharge Tube Sub±assy
5.4 (55, 47 in. lbf)
3.4 (35, 30 in.lbf)
3.4 (35, 30 in. lbf)
Discharge Tube
Discharge Tube
Refrigerant Filter
Magnet Valve Assy
55±92
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
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Page 1373 of 2234

550ZB±01
I35836
w/o Hot gas heater:
w/ Hot gas heater:
I35335
I35336
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±93
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
COMPONENTS: See page 55±91
1.DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 55±38)
SST 07110±58060 (07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080)
2.REMOVE FRONT BUMPER COVER (See page 76±3)
3. DISCONNECT COOLER REFRIGERANT DISCHARGEHOSE NO.1
(a) Remove the bolt and disconnect the cooler refrigerant discharge hose No.1 from the w/ receiver condenser
assy.
(b) Remove the O±ring from the cooler refrigerant discharge
hose No.1.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
4. DISCONNECT LIQUID TUBE SUB±ASSY A
(a) w/o Hot gas heater: Remove the bolt and disconnect the liquid tube sub±assy
A from the w/ receiver condenser assy.
(b) w/o Hot gas heater: Remove the O±ring from the liquid tube sub±assy A.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
(c) w/ LHD Hot gas heater: Disconnect the liquid tube sub±assy A assy from the liq-
uid tube sub±assy B.
(d) w/ LHD Hot gas heater: Remove the O±ring from the liquid tube sub±assy A.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
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Page 1374 of 2234

I35337
I35336
I35339
I35340
55±94
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
5. REMOVE DISCHARGE TUBE SUB±ASSY (W/ HOT GAS HEATER)
(a) Remove the 2 bolts and disconnect the discharge tube
sub±assy from the w/ receiver condenser assy.
(b) Remove 2 O±rings from the discharge tube sub±assy.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
6. REMOVE LIQUID TUBE SUB±ASSY B (RHD(1CD±FTV) STEERING POSITION TYPE)
(a) Remove the bolt and disconnect the liquid tube sub±assy B from w/ receiver condenser assy.
(b) Remove the O±ring from the liquid tube sub±assy B.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
7. REMOVE HOOD LOCK ASSY
(a) Remove the 3 bolts and the hood lock assy.
8.REMOVE HIGH PITCHED HORN ASSY (See page 69±5)
9.REMOVE LOW PITCHED HORN ASSY (See page 69±4) 10. REMOVE HOOD LOCK SUPPORT BRACE
(a) Remove the 5 bolts and the hood lock support brace.
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Page 1375 of 2234
I35341
I35342
I35343
I35344
I32993
14 mm
(0.55 in.)
Hexagon
WrenchModulator
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±95
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE W/RECEIVER CONDENSER ASSY
(a) Remove the bolt and the w/ receiver condenser assy.
12. REMOVE DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Remove the 2 bolts and the discharge tube.
13. REMOVE REFRIGERANT FILTER (W/ HOT GAS
HEATER)
(a) Disconnect the discharge tube and remove the refriger- ant filter.
14. R E M O V E M A G N E T VA LV E A S S Y ( W / H O T G A S HEATER)
(a) Remove the 4 bolts and the magnet valve assy.
15. REMOVE COOLER DRYER (W/O HOT GAS HEATER)
(a) 1AZ±FSE: Remove the 2 bolts and bracket.
(b) Using a hexagon wrench 14 mm (0.55 in.), remove the cap from the modulator.
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Page 1376 of 2234
I32994
I32994
I32475
I32993
14 mm
(0.55 in.)
Hexagon
WrenchModulator
55±96
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using needle nose pliers, remove the cooler dryer.
16. REMOVE COOLER CONDENSER CUSHION NO.1
17. REMOVE COOLER CONDENSER CUSHION NO.2
18. REMOVE CONDENSER BRACKET COLLAR NO.1 19. INSTALL COOLER DRYER (W/O HOT GAS HEATER)
(a) Using needle nose pliers, install the new cooler dryer.
(b) Sufficiently apply compressor oil to the fitting surfaces ofthe O±ring.
Compressor oil: ND±OIL 8 or equivalent
(c) Using a hexagon wrench 14 mm (0.55 in.), install the new cap on the modulator.
Torque: 2.9 N m (30 kgf cm, 25 in. lbf)
(d) 1AZ±FSE: Install the bracket with the 2 bolts.
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