2003 TOYOTA AVENSIS Service Repair Manual

brake pads cabin filter open hood dimensions battery replacement lock

Page 49 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual APPENDIX
Vehicle GradeBody Type
Min. Running Ground Clearance mm (in.)
Angle of Approach degrees
Angle of Departure degrees
Item Area
Model Code
Overall Length mm (in.)
Width mm (in.)
Height mm (in.)

APPENDIX
Vehicle GradeBody Type
Min. Running Ground Clearance mm (in.)
Angle of Approach degrees
Angle of Departure degrees
Item Area
Model Code
Overall Length mm (in.)
Width mm (in.)
Height mm (in.)
Wheel Base mm (in.)
Tread Front mm (in.)
Rear mm (in.)
Room Front mm (in.)
Rear mm (in.)
Overhang
Curb Weight
Gross Vehicle Weight Front kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (Imp.gal.)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Acceleration
Max. Permissible
Speed
Min. Turning Radius 0 to 100 km / h sec.
0 to 400 m sec.
1st Gear km / h (mph)
2nd Gear km
/h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Tire m (ft.)
Body m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type or Injection Pump Type (Diesel)Research Octane No. or Cetane No. (Diesel)
Max. Output (EEC) kW / rpm
Max. Torque (EEC) N
.m / rpm
Battery Capacity (5HR) Voltage & Amp. hr.
Alternator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Counter Gear Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering Type In First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Major Dimension & Vehicle Weights
Performance
Engine
Engine
Chassis Electric
EUROPE
5-Door Wagon
MID ELEGANT
Length mm (in.)
Width mm (in.)
Height mm (in.) ENTRY
AP-18
AZT250R-AWPGHW AZT250L-AWPGHW CDT250R-AWMNYW CDT250L-AWMNYW
4700 (185.0) 4700 (185.0)4700 (185.0)4700 (185.0)
1760 (69.3) 1760 (69.3)1760 (69.3)1760 (69.3)
1525 (60.0) 1525 (60.0)1525 (60.0)1525 (60.0)
2700 (106.3) 2700 (106.3)2700 (106.3)2700 (106.3)
1506 (59.3) 1506 (59.3)1506 (59.3)1506 (59.3)
1510 (59.4) 1510 (59.4)1510 (59.4)1510 (59.4)
2090 (82.3) 2090 (82.3)2090 (82.3)2090 (82.3)
1485 (58.5) 1485 (58.5)1485 (58.5)1485 (58.5)
1210 (47.6), 1160 (45.7)*
11210 (47.6), 1160 (45.7)*11210 (47.6), 1160 (45.7)*11210 (47.6), 1160 (45.7)*1
910 (35.8) 910 (35.8)910 (35.8)910 (35.8)
1095 (43.1) 1095 (43.1)1095 (43.1)1095 (43.1)
135 (5.3), 155 (6.1)*
2135 (5.3), 155 (6.1)*2135 (5.3), 155 (6.1)*2135 (5.3), 155 (6.1)*2
13.1 , 14.5 *213.1, 14.5 *213.1, 14.5 *213.1, 14.5 *2
18, 19.2 *218, 19.2 *218, 19.2 *218, 19.2 *2
800 - 825 (1764 - 1819) 800 - 825 (1764 - 1819) 850 - 900 (1874 - 1984) 850 - 900 (1874 - 1984)
585 - 595 (1290 - 1312) 585 - 595 (1290 - 1312) 580 - 590 (1279 - 1301) 580 - 590 (1279 - 1301)
1385 - 1420 (3054 - 3131) 1385 - 1420 (3054 - 3131) 1430 - 1490 (3153 - 3285) 1430 - 1490 (3153 - 3285) 915 (2017) 915 (2017)985 (2172)985 (2172)
980 (2161) 980 (2161)985 (2172)985 (2172)
1895 (4178) 1895 (4178)1970 (4344)1970 (4344)
60 (15.9, 13.2) 60 (15.9, 13.2)60 (15.9, 13.2)60 (15.9, 13.2)
0.520 (18.4) 0.520 (18.4)0.520 (18.4)0.520 (18.4)
190 (118) 190 (118)190 (118)190 (118)
ÐÐÐÐ
11.3 11.311.411.4
17.7 17.717.817.8
63 (39) 63 (39)45 (27)45 (27)
114 (71) 114 (71) 84 (52)84 (52)
177 (110) 177 (110) 128 (79)128 (79)
Ð Ð176 (109) 176 (109)
5.6 (18.4) 5.6 (18.4)5.6 (18.4)5.6 (18.4)
5.995 (19.7) 5.995 (19.7)5.995 (19.7)5.995 (19.7)
1AZ-FSE 1AZ-FSE1CD-FTV 1CD-FTV
16-Valve, DOHC 16-Valve, DOHC16-Valve, DOHC16-Valve, DOHC
86.0 x 86.0 (3.39 x 3.39) 86.0 x 86.0 (3.39 x 3.39) 82.2 x 94.0 (3.24 x 3.70) 82.2 x 94.0 (3.24 x 3.70)
1998 (121.9) 1998 (121.9)1995 (121.7)1995 (121.7)
11.0 11.017.8 17.8
EFI EFICommon-Rail Type Common-Rail Type
95 or higher 95 or higher48 or higher48 or higher
108 / 5700 108 / 5700 85 / 360085 / 3600
196 / 4000 196 / 4000280 / 2000 - 2200 280 / 2000 - 2200
12 - 48 12 - 4812 - 6012 - 60
1200 120012001200
1.6 1.62.02.0
Ð ÐDry, Single Plate Dry, Single Plate
U241E*
4U241E*4E357 E357
3.943 3.9433.5383.538
2.197 2.1971.9131.913
1.413 1.4131.2581.258
1.020 1.0200.9180.918
Ð Ð0.690 0.690
3.145 3.1453.5833.583
ÐÐÐÐ
2.923 2.9233.6843.684
Ventilated Disc Ventilated DiscVentilated DiscVentilated Disc
Solid Disc Solid DiscSolid DiscSolid Disc
Drum DrumDrumDrum
Tandem 8º + 9º Tandem 8º + 9ºTandem 8º + 9ºTandem 8º + 9º
ÐÐÐÐ
MacPherson Strut. MacPherson Strut.MacPherson Strut.MacPherson Strut.
Double Wishbone Double WishboneDouble WishboneDouble Wishbone
STD STDSTDSTD
STD STDSTDSTD
Rack and Pinion Rack and PinionRack and PinionRack and Pinion
16.1 16.116.116.1
Integral Type Integral TypeIntegral TypeIntegral Type
*
1: With Sun Roof *4: Snow Mord Type
*2: Rough Road Pack
*3: Option
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Page 50 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual AP
APPENDIX
EUROPE
MID TECHNICAL 5-Door Wagon
5
10
15
20
25
30
35
40
45
50
55
60
65
70
MID ELEGANT GENERAL COUNTRIES
4-Door SedanENTRY
AP-19
CDT250L-AWMEYW CDT250L-AWMGYW AZT250L-AEMNK AZT250R-AEPNKAZ

AP
APPENDIX
EUROPE
MID TECHNICAL 5-Door Wagon
5
10
15
20
25
30
35
40
45
50
55
60
65
70
MID ELEGANT GENERAL COUNTRIES
4-Door SedanENTRY
AP-19
CDT250L-AWMEYW CDT250L-AWMGYW AZT250L-AEMNK AZT250R-AEPNKAZT250L-AEPNK
4700 (185.0) 4700 (185.0) 4630 (182.3)4630 (182.3)4630 (182.3)
1760 (69.3) 1760 (69.3) 1760 (69.3)1760 (69.3)1760 (69.3)
1525 (60.0) 1525 (60.0) 1480 (58.3)1480 (58.3)1480 (58.3)
2700 (106.3) 2700 (106.3) 2700 (106.3)2700 (106.3)2700 (106.3)
1506 (59.3) 1506 (59.3) 1506 (59.3)1506 (59.3)1506 (59.3)
1510 (59.4) 1510 (59.4) 1510 (59.4)1510 (59.4)1510 (59.4)
2090 (82.3) 2090 (82.3) 2090 (82.3)2090 (82.3)2090 (82.3)
1485 (58.5) 1485 (58.5) 1485 (58.5)1485 (58.5)1485 (58.5)
1210 (47.6), 1160 (45.7)*
11210 (47.6), 1160 (45.7)*11210 (47.6), 1160 (45.7)*11210 (47.6), 1160 (45.7)*11210 (47.6), 1160 (45.7)*1
910 (35.8) 910 (35.8) 910 (35.8)910 (35.8)910 (35.8)
1095 (43.1) 1095 (43.1) 1025 (40.4)1025 (40.4)1025 (40.4)
135 (5.3), 155 (6.1)*
2135 (5.3), 155 (6.1)*2135 (5.3), 155 (6.1)*2135 (5.3), 155 (6.1)*2135 (5.3), 155 (6.1)*2
13.1 , 14.5 *213.1, 14.5 *213.1, 14.5 *213.1, 14.5 *213.1, 14.5 *2
18, 19.2 *218, 19.2 *218, 19.2 *218, 19.2 *218, 19.2 *2
860 - 900 (1896 - 1984) 860 - 900 (1896 - 1984) 750 - 780 (1653 - 1720) 780 - 810 (1720 - 1786) 780 - 810 (1720 - 1786)
580 - 595 (1279 - 1312) 580 - 595 (1279 - 1312) 525 - 530 (1157 - 1168) 525 - 530 (1157 - 1168) 525 - 530 (1157 - 1168)
1440 - 1495 (3175 - 3296) 1440 - 1495 (3175 - 3296) 1275 - 1310 (2810 - 2888) 1305 - 1340 (2877 - 2954) 1305 - 1340 (2877 - 2954) 985 (2172) 985 (2172) 890 (1962)890 (1962)890 (1962)
985 (2172) 985 (2172) 915 (2017)915 (2017)915 (2017)
1970 (4343) 1970 (4343) 1805 (3979)1805 (3979)1805 (3979)
60 (15.9, 13.2) 60 (15.9, 13.2) 60 (15.9, 13.2)60 (15.9, 13.2)60 (15.9, 13.2)
0.520 (18.4) 0.520 (18.4) 0.520 (18.4)0.520 (18.4)0.520 (18.4)
190 (118) 190 (118) 195 (121) 190 (121)190 (121)
ÐÐÐÐÐ
11.4 11.4 10.0 11.811.8
17.8 17.8 17.118.018.0
45 (27) 45 (27) 51 (31)62 (38) 62 (38)
84 (52) 84 (52) 88 (54)111 (68) 111 (68)
128 (79) 128 (79) 136 (86)174 (108) 174 (108)
176 (109) 176 (109) 177 (109) ÐÐ
5.6 (18.4) 5.6 (18.4) 5.6 (18.4)5.6 (18.4)5.6 (18.4)
5.995 (19.7) 5.995 (19.7) 5.995 (19.7)5.995 (19.7)5.995 (19.7)
1CD-FTV 1CD-FTV 1AZ-FE1AZ-FE1AZ-FE
16-Valve, DOHC 16-Valve, DOHC 16-Valve, DOHC16-Valve, DOHC16-Valve, DOHC
82.2 x 94.0 (3.24 x 3.70) 82.2 x 94.0 (3.24 x 3.70) 86.0 x 86.0 (3.39 x 3.39) 86.0 x 86.0 (3.39 x 3.39) 86.0 x 86.0 (3.39 x 3.39)
1995 (121.7) 1995 (121.7) 1998 (121.9)1998 (121.9)1998 (121.9)
17.8 17.8 9.59.5 9.5
Common-Rail Type Common-Rail Type EFIEFI EFI
48 or higher 48 or higher 95 or higher95 or higher95 or higher
85 / 3600 85 / 3600100 / 5600 100 / 5600100 / 5600
280 / 2000 - 2200 280 / 2000 - 2200 190 / 4000190 / 4000190 / 4000
12 - 60 12 - 6012 - 32, 48*
212 - 32, 48*212 - 32, 48*2
1200 1200 120012001200
2.0 2.0 1.31.3 1.3
Dry, Single Plate Dry, Single Plate Dry, Single Plate ÐÐ
E357 E357 E354U241E U241E
3.538 3.538 3.5383.943 3.943
1.913 1.913 2.0452.197 2.197
1.258 1.258 1.3331.413 1.413
0.918 0.918 1.0281.020 1.020
0.690 0.690 0.820 ÐÐ
3.583 3.583 3.5833.145 3.145
ÐÐÐÐÐ
3.684 3.684 3.9443.120 3.120
Ventilated Disc Ventilated Disc Ventilated DiscVentilated DiscVentilated Disc
Solid Disc Solid Disc Solid DiscSolid DiscSolid Disc
Drum Drum DrumDrum Drum
Tandem 8º + 9º Tandem 8º + 9º Tandem 8º + 9ºTandem 8º + 9ºTandem 8º + 9º
ÐÐÐÐÐ
MacPherson Strut. MacPherson Strut. MacPherson Strut.MacPherson Strut.MacPherson Strut.
Double Wishbone Double Wishbone Double WishboneDouble WishboneDouble Wishbone
STD STD STDSTD STD
STD STD STDSTD STD
Rack and Pinion Rack and Pinion Rack and PinionRack and PinionRack and Pinion
16.1 16.1 16.116.116.1
Integral Type Integral Type Integral TypeIntegral TypeIntegral Type
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Page 51 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 010B8±08
D25086
WRONGCORRECT
D25087
Looseness of CrimpingCore Wire Terminal
Deformation
Pull Lightly
01±32
±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018

Page 52 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual D25088
Same terminal as
a male terminal
D20024
WRONG
CORRECT
D01557
WRONG
Z17004
C
SensorOPEN
1 2 B
1
2 1
2 1
2A
Fig. 1
ECU
±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±33
AVENSIS RE

Page 53 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual Z17005
Fig. 2
Sensor
C BA
ECU
1 2 1
2 2
1
B04722
Fig. 3
Sensor
B2
A
1
2 1
2 21
C
B1
1
2 ECU
Z17007
Fig. 4
Sensor
C BA
1
2 1
2 2
15V
5V
0V
01±34
±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYST

Page 54 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual Z17008
CSHORT
1
2 B
1
2 1
2
A
Fig. 5
Z17009
Fig. 6
Sensor
C BA
ECU
1
2 1
2 2
1
Z17808
Fig. 7
Sensor B2
A
11 1
CB1
1ECU
2 22 2
±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±35
AVENSIS R

Page 55 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual IN0383
ExampleGround
IN0384
Ground
ECU Side
W/H Side
Ground
01±36±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)
4. CHECK AND REPLACE ECU
NOTICE:
Start a

Page 56 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 010B6±13
±
INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±21
AVENSIS REPAIR MANUAL (RM1018E)
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
There are many ECU controlled

010B6±13
±
INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±21
AVENSIS REPAIR MANUAL (RM1018E)
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
There are many ECU controlled systems used in the AVENSIS. In general, ECU controlled system are con-
sidered to be very intricate and require a high level of technical knowledge an\
d expert skill to troubleshoot.
The fact is, however, that if you proceed by inspecting the circuits one by one, troubleshoo\
ting of these sys-
tems is not complex. If you have adequate understanding of the system and ba\
sic knowledge of electricity,
the problem can be accurately diagnosed and fixed. This manual is design\
ed based on the above principle
to help service technicians perform accurate and effective troubleshooting, and is compiled for the following
major ECU controlled systems:
The troubleshooting procedures are described on the following pages.
SystemPage
1. SFI System [1ZZ±FE, 3ZZ±FE]05±1
2. SFI System [1AZ±FE]05±143
3. SFI System [1AZ±FSE]05±290
4. ECD System [1CD±FTV]05±523
5. ABS with EBD System05±696
6. ABS with EBD & BA & TRC & VSC System05±752
7. Electronic Controlled Automatic Transmission [ECT] [U241 (1AZ±FE)]05±856
8. Electronic Controlled Automatic Transmission [ECT] [U241 (1AZ±FSE)]05±915
9. Electronic Controlled Automatic Transmission [ECT] [U341]05±980
10.Electronic Motor Power Steering System05±1042
11. Air Conditioning System05±1088
12.Combustion Type Power Heater System05±1161
13.Supplemental Restraint System05±1181
14.Audio System05±1393
15.Navigation System05±1435
16.Combination Meter05±1497
17.Power Door Lock Control System05±1534
18.Wireless Door Lock Control System05±1568
19.Key Reminder Warning System05±1586
20.Engine Immobiliser System05±1599
21.Theft Deterrent System05±1627
22.Multiplex Communication System05±1654
23.Cruise Control System05±1697
FOR USING HAND±HELD TESTER
Before using the tester, the tester's operator manual should be read thoroughly.
If the tester cannot communicate with the ECU controlled systems when you \
have connected the cable
of tester to the DLC3, turned the ignition switch ON and operated the test\
er, there is a problem on the
vehicle side or tester side.
(1) If the communication is normal when the tester is connected to another veh\
icle, inspect the diag-
nosis data link line (Bus line) or ECU power circuit of the vehicle.
(2) If the communication is still impossible when the tester is connected to a\
nother vehicle, the prob- lem is probably in the tester itself, so perform the Self Test procedures outlined in the Tester Oper-
ator 's Manual.
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