Page 1385 of 2234
I35341
I35342
I35343
I35344
I32993
14 mm
(0.55 in.)
Hexagon
WrenchModulator
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±95
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE W/RECEIVER CONDENSER ASSY
(a) Remove the bolt and the w/ receiver condenser assy.
12. REMOVE DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Remove the 2 bolts and the discharge tube.
13. REMOVE REFRIGERANT FILTER (W/ HOT GAS
HEATER)
(a) Disconnect the discharge tube and remove the refriger- ant filter.
14. R E M O V E M A G N E T VA LV E A S S Y ( W / H O T G A S HEATER)
(a) Remove the 4 bolts and the magnet valve assy.
15. REMOVE COOLER DRYER (W/O HOT GAS HEATER)
(a) 1AZ±FSE: Remove the 2 bolts and bracket.
(b) Using a hexagon wrench 14 mm (0.55 in.), remove the cap from the modulator.
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I32994
I32994
I32475
I32993
14 mm
(0.55 in.)
Hexagon
WrenchModulator
55±96
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using needle nose pliers, remove the cooler dryer.
16. REMOVE COOLER CONDENSER CUSHION NO.1
17. REMOVE COOLER CONDENSER CUSHION NO.2
18. REMOVE CONDENSER BRACKET COLLAR NO.1 19. INSTALL COOLER DRYER (W/O HOT GAS HEATER)
(a) Using needle nose pliers, install the new cooler dryer.
(b) Sufficiently apply compressor oil to the fitting surfaces ofthe O±ring.
Compressor oil: ND±OIL 8 or equivalent
(c) Using a hexagon wrench 14 mm (0.55 in.), install the new cap on the modulator.
Torque: 2.9 N m (30 kgf cm, 25 in. lbf)
(d) 1AZ±FSE: Install the bracket with the 2 bolts.
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I35344
I35343
I35342
I35336
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±97
AVENSIS REPAIR MANUAL (RM1018E)
20. I N S TA L L M A G N E T VA LV E A S S Y ( W / H O T G A S
HEATER)
(a) Install the magnet valve assy with the 4 bolts.
Torque: 3.4 N m (35 kgf cm, 30 in. lbf)
21. INSTALL REFRIGERANT FILTER (W/ HOT GAS HEATER)
(a) Install the refrigerant filter to the discharge tube.
22. INSTALL DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Install the discharge tube with the 2 bolts. Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
23. INSTALL LIQUID TUBE SUB±ASSY B (RHD(1CD±FTV) STEERING POSITION TYPE)
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy B.
(d) Install the liquid tube sub±assy B on the w/ receiver con- denser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
24. INSTALL DISCHARGE TUBE SUB±ASSY (W/ HOT GAS HEATER)
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new 2 O±rings and
the fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the discharge tube sub±assy.
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I35337
I35335
I35336
55±98
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the discharge tube sub±assy on the w/ receiver condenser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
25. INSTALL LIQUID TUBE SUB±ASSY A
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the
fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy A.
(d) w/o Hot gas heater: Install the liquid tube sub±assy A on the w/ receiver con-
denser assy core with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
(e) w/ LHD Hot gas heater: Install the liquid tube sub±assy A on the w/ receiver con-
denser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
26. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
(a) Remove the attached vinyl tape from the tube and the connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to the O±ring and the fit- ting surface of the hose joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the cooler refrigerant discharge hose No.1.
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I35837
w/o Hot gas heater:
w/ Hot gas heater:
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±99
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the cooler refrigerant discharge hose No.1 on the
w/ receiver condenser assy with the bolt.
Torque: 5.4 N m (55 kgf cm, 47 in. lbf)
27.INSTALL FRONT BUMPER COVER (See page 76±3)
28.CHARGE REFRIGERANT (See page 55±38) SST 07110±58060 (07117±58060, 07117±58070, 07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080), 07117±48130, 07117±48140
Specified amount: 440 30 g (15.51 1.06 oz.)
29.WARM UP ENGINE (See page 55±38)
30.INSPECT LEAKAGE OF REFRIGERANT (See page 55±38)
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600A0±04
H42700Nm (kgf cm, ftlbf): Specified torque
Floor Shift Lever Knob Sub±Assy
Console Panel Sub±Assy Upper
Console Panel Sub±Assy Lower
Console Box Assy Rr
Air Duct Rear No.3Air Duct Rear No.4 Airbag Sensor Assy Center
17.5 (178, 13)
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
60±61
AVENSIS REPAIR MANUAL (RM1018E)
AIR BAG SENSOR ASSY CENTER
COMPONENTS
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600A1±04
H42701
60±62
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 71±11)
4.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
5.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
6.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
7.REMOVE AIR DUCT REAR NO.3 (See page 71±11)
8.REMOVE AIR DUCT REAR NO.4 (See page 71±11) 9. REMOVE AIR BAG SENSOR ASSY CENTER
(a) Disconnect the 3 connectors from the airbag sensor assycenter.
(b) Remove the 3 bolts and airbag sensor assy center.
10. INSTALL AIR BAG SENSOR ASSY CENTER
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Temporarily install the airbag sensor assy center with the 3 bolts.
NOTICE:
If the airbag sensor assy center has been dropped, or there are any crac\
ks, dents or other de-
fects in the case, bracket or connector, replace the airbag sensor assy center with a new one.
When installing the airbag sensor assy center, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Tighten the 3 bolts to the specified torque. Torque: 17.5 N m (178 kgfcm, 13 ftlbf)
(e) Connect the connectors to the airbag sensor assy center.
(f) Check that no play is identified.
(g) Check that the water±proof sheet is properly set.
11.INSPECT SRS WARNING LIGHT (See page 05±1184)
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600A2±06
H42698
Nm (kgf cm, ftlbf): Specified torque Airbag Sensor Front LH
Airbag Front RH Sensor
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.lbf)
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH
60±63
AVENSIS REPAIR MANUAL (RM1018E)
AIR BAG SENSOR FRONT LH
COMPONENTS
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