Page 1057 of 2234

C83023
C80293
30±26
±
DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
19.INSTALL LOWER BALL JOINT ASSY FRONT LH
(a)Install the lower ball joint and torque the nut. Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
(b)Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 6\
0 further.
20.INSTALL FRONT AXLE ASSY LH
(a)Install the 2 bolts, nuts and steering knuckle with 2 boltsand nuts to the shock absorber.
Torque: 220 Nm (2,243 kgfcm, 162 ftlbf)
NOTICE:
Only when reusing the bolts and nuts, apply engine oil to
the screw part of the nuts.
(b)Push the front axle assy toward the outside of the vehicle, fit the splined part of the drive shaft assy to that of the front
axle assy and insert the drive shaft assy into the front axle
assy.
NOTICE:
Do not push out the front axle assy excessively.
Be careful not to damage the drive shaft outboard
joint boot.
Be careful not to damage the speed sensor rotor.
21.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH
(a)Install the front suspension arm sub±assy lower No.1 LH and lower ball joint with the 2 nuts and bolt.
Torque: 89 N m (908 kgfcm, 66 ftlbf)
22.INSTALL TIE ROD END SUB±ASSY LH
(a)Install the tie rod end sub±assy LH to the steering knuckle.
(b)Install the nut and a new cotter pin. Torque: 49 N m (500 kgfcm, 36 ftlbf)
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 6\
0 further.
23.INSTALL FRONT STABILIZER LINK ASSY LH (See page 30±6)
24. INSTALL FRONT DISC
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Page 1058 of 2234

C67088
F44775
C80291
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
30±27
AVENSIS REPAIR MANUAL (RM1018E)
25. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the disc brake caliper assy with the 2 bolts to the
steering knuckle.
Torque: 104 N m (1,040 kgfcm, 75 ft lbf)
26. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH nut. Torque: 216 N m (2,200 kgfcm, 159 ft lbf)
27. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH
(a) Removing the 2 bolts, separate the disc brake caliper assy from the stee\
ring knuckle.
NOTICE:
Use a string or other device to keep the brake caliper from hanging down\
.
28. REMOVE FRONT DISC
29.INSPECT BEARING BACKLASH (See page 30±2)
30.INSPECT AXLE HUB DEVIATION (See page 30±2)
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the disc brake caliper assy with the 2 bolts to the steering knu\
ckle. Torque: 104 N m (1,040 kgfcm, 75 ft lbf)
33. CONNECT SPEED SENSOR FRONT LH
(a) Install the speed sensor front LH to the steering knuckle with the bolt.
Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
(b) Connect the speed sensor wire and flexible hose to the shock absorber with the bolt.
Torque: 19 N m (194 kgf cm, 14 ftlbf)
NOTICE:
Be careful not to damage the speed sensor.
Keep the speed sensor clean.
Do not twist the sensor wire when installing the sen-
sor.
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Page 1059 of 2234
C68609
30±28
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
34. INSTALL FRONT AXLE HUB LH NUT
(a) While applying the brakes, install a new axle hub LH nut. Torque: 216 N m (2,200 kgf cm, 159 ft lbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL Torque: 103 N m (1,050 kgfcm, 76 ft lbf)
36.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
37. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)
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Page 1060 of 2234
30092±02
D27405SST
Hold
Turn
D27401
Hold
Turn
Nut
Washer
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE LH HUB BOLT
30±29
AVENSIS REPAIR MANUAL (RM1018E)
FRONT AXLE LH HUB BOLT
REPLACEMENT
HINT:
COMPONENTS: See page 30±21
Replace the RH side by the same procedures as the LH side.
1. REMOVE FRONT WHEEL
2.SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
3. REMOVE FRONT DISC
4. REMOVE FRONT AXLE LH HUB BOLT
(a) Using SST and a hammer handle or an equivalent to holdthe axle hub sub±assy LH, remove the LH hub bolt.
SST 09628±10011
5. INSTALL FRONT AXLE LH HUB BOLT
(a) Install a washer and nut to a new LH hub bolt as shown in the illustration.
(b) Using a hammer handle or an equivalent to hold the axle hub sub±assy LH, install the LH hub bolt by tightening the
nut.
6. INSTALL FRONT DISC
7.INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
8. INSTALL FRONT WHEEL Torque: 103 N m (1,050 kgfcm, 76 ft lbf)
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Page 1061 of 2234
300JW±01
F44751
Nm (kgf cm, ftlbf) : Specified torque
Non±reusable parts
Front Suspension
Arm Sub±assy No.1 LH
89 (908, 66)
19 (194, 14)
74 (755, 55)
64 (650, 47)
49 (500, 36)
216 (2,200, 159)
Front Axle Hub LH Nut
Flexible Hose
Tie Rod End Sub±assy
Cotter Pin
Front Drive Shaft RH
Hole Snap Ring
Front Drive Shaft Assy RH
Front Drive Shaft Assy RH
1AZ±FSE/
1AZ±FE/
1CD±FTV:
Speed Sensor Front LH
8.0 (82, 71 in.
lbf)
Front Drive Shaft Assy LH
Front Stabilizer Link Assy LH
3ZZ±FE/
1ZZ±FE:
64 (650, 47)
Front Drive Shaft Assy LH
3ZZ±FE/
1ZZ±FE/
1AZ±FSE (AT)/
1AZ±FE (AT):
1AZ±FSE (MT)/
1AZ±FE (MT)/
1CD±FTV:
Front Drive Shaft LH
Hole Snap Ring
Front Drive Shaft LH
Hole Snap Ring
±
DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT
30±3
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DRIVE SHAFT
COMPONENTS
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Page 1062 of 2234
F45574Non±reusable parts
Front Drive Shaft Dust Cover LH
Front Drive Inboard Joint Assy LH
Front Drive Inner Shaft
Inner LH Shaft Snap Ring Front Axle Inboard Joint Boot LH Clamp
Drive Shaft Damper
Drive Shaft Damper Clamp
Front Drive Shaft Inboard
Joint Boot
Front Axle Inboard Joint Boot LH No.2 Clamp
Tripod Joint Assy
Front Drive Shaft Out board Joint Boot
Front Axle Outboard Joint Boot LH No.2 Clamp
Front Drive Outboard Joint Shaft Assy LH
Front Axle Outboard
Joint Boot LH Clamp
LH:
Except
1AZ±FSE (MT)/
1AZ±FE (MT)/
1CD±FTV:
30±4
±
DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
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Page 1063 of 2234
F45575Non±reusable parts
Front Axle Outboard Joint Boot RH No.2 Clamp
Drive Shaft Outboard Joint BootFront Axle Out board Joint Boot RH Clamp
Drive Shaft DamperFront Axle Inboard Joint Boot RH Clamp
Drive Shaft Inboard Joint Boot
Front Axle Inboard Joint
Boot RH No.2 Clamp
Front Drive Outboard Joint Shaft Assy RH
RH:
3ZZ±FE/
1ZZ±FE: 1AZ±FSE/
1AZ±FE/
1CD±FTV:
Front Drive Inboard
Joint Assy RH
Front Drive Shaft
Dust Cover RH Tripod Joint Assy
Front Drive Inner
Shaft Inner RH
Shaft Snap Ring
Drive Shaft Bearing
Case Snap Ring
Front Drive Shaft Bearing
Straight Pin
Drive Shaft Bearing Case Front Drive Shaft
Hole Snap RingFront Drive Shaft
Dust Cover Front Drive Shaft
Dust Cover RH
3ZZ±FE/
1ZZ±FE:
1AZ±FSE/
1AZ±FE/
1CD±FTV:
Front Drive Inboard
Joint Assy RH
±
DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT
30±5
AVENSIS REPAIR MANUAL (RM1018E)
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Page 1064 of 2234
30093±02
F45576
Skid Control Sensor Wire
5.0 (51, 44 in.lbf)
Upper Control Arm Assy LH
Clip
74 (755, 55)
60 (612, 44)Lower Control Arm Assy LH
Parking Brake Shoe
Rear Disc
47 (475, 34)
Rear Disc Brake Caliper Assy LH
Clip
105 (1,071, 77)
Parking Brake Shoe
140 (1,428, 103)
56 (571, 41)
Rear Axle Carrier Sub±assy LH
Rear Axle Hub & Bearing Assy LH
Rear Axle Hub Bolt
x4
N
m (kgf cm, ftlbf) : Specified torque
Non±reusable parts Parking Brake Cable
Assy No.3
Parking Brake Shoe
Adjusting Screw Set
Parking Brake Adjuster Kit
Parking Brake Shoe Lever LH
74 (755, 55)
Back Plate Assy LH
30±30
±
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REAR AXLE CARRIER SUB±ASSY LH
COMPONENTS
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