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B66968
B62423
1
2
B62422
B61441
±
ENGINE HOOD/DOORFRONT DOOR
75±15
AVENSIS REPAIR MANUAL (RM1018E)
(b)Install the window regulator with the 6 bolts.
Torque: 8.0 N m (82 kgfcm, 71 in. lbf)
(c)Connect the window regulator connector.
NOTICE:
Be careful not to drop and deform the door window regula-
tor as this may cause deformation.
30.INSTALL FRONT DOOR GLASS SUB±ASSY LH
(a)Install the glass run.
NOTICE:
Do not damage the door glass.
(b)Insert the door glass into the door panel along the glass run in the direction indicated by arrows in the illustration.
(c)Install the door glass to the window regulator with the 2 bolts.
Torque: 5.0 Nm (51 kgf cm, 44 in.lbf)
(d)Reset the power window motor (See page 70±13).
(e) Inspect operation of the power window.
HINT:
When the installation point of the door glass does not match,
adjust the regulator position in manual operation. (1) Connect the power window switch to the wire har-
ness and turn the ignition switch ON.
(2) Repeat UP and DOWN operation several times in manual operation.
31. INSTALL FRONT NO.1 SPEAKER ASSY
(a) Using an air riveter or hand riveter, install the speaker to the door with the 3 rivets.
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H02440Mandrel
RiveterWRONG
H02441
Riveter
Riveter
WRONG
WRONG
H02442
Riveter
WRONG
B68929
B69067
Butyl Tape
75±16
±
ENGINE HOOD/DOOR FRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
Do not operate the riveter an angle as this will damage
it bend the mandrel.
Do not tilt the riveter when removing the rivet as the
speaker will not be tightened firmly.
Install the rivet while attaching the speaker to ensure
that it is tightened firmly.
(b) Connect the speaker connector.
32. INSTALL OUTER REAR VIEW MIRROR ASSY LH
(a) Install the mirror with the 3 screws. Torque: 10 N m (102 kgf cm, 7 ftlbf)
(b) Connect the mirror connector.
33. INSTALL FRONT DOOR SERVICE HOLE COVER
(a) Apply butyl tape to the door as shown in the illustration.
(b) Install the service hole cover.
HINT:
When installing the service hole cover, pull out the links
and connectors through the service hole cover.
There should be no wrinkles or folds after attaching the
service hole cover.
After attaching the service hole cover, check the sealing
quality.
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Page 1779 of 2234
B66981
±
ENGINE HOOD/DOOR FRONT DOOR
75±17
AVENSIS REPAIR MANUAL (RM1018E)
(c) Install the lower frame seal front.
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750MT±01
B67533
Hood Sub±assyHood Insulator
Engine Room Side Cover RH
Radiator CoverBattery Service Hole Cover
Hood Hinge Assy RH
Hood to Front Fender Seal RH
Hood Lock Assy
Front Bumper Assy
Hood to Front Fender Seal LH
Hood Hinge Assy LH x 8
Hood to Front End Panel Seal
8.0 (82, 71 in.´lbf)
13 (133, 10)
13 (133, 10)
: Specified torqueN´m (kgf´cm, ft´lbf) Cushion Rubber
Cushion Rubber
Clip
±
ENGINE HOOD/DOOR HOOD
75±1
AVENSIS REPAIR MANUAL (RM1018E)
HOOD
COMPONENTS
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750MU±01
B57104
Centering BoltStandard Bolt
B66962
A B
B61420
75±2
±
ENGINE HOOD/DOOR HOOD
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
HINT:
Because a centering bolt is used as a hood hinge mounting bolt
and hood lock mounting bolt, the hood and hood lock can not
be adjusted with them on. Substitute a bolt with a washer for the
centering bolt.
1. INSPECT HOOD SUB±ASSY
(a) Check that the clearance is within the standard range.
Standard range:
A3.5 1.5 mm (0.138 0.059 in.)
B3.5 ± 1.5 or +2.5 mm
(0.138 ± 0.059 or + 0.098 in.)
2. ADJUST HOOD SUB±ASSY
(a) Horizontally and vertically adjust the hood. (1) Loosen the 4 hood hinge bolts on the hood side.
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B66963
A
Aligned
B66964
B62401
±
ENGINE HOOD/DOORHOOD
75±3
AVENSIS REPAIR MANUAL (RM1018E)
(2)Adjust the clearance by moving the hood, so that it
will be in the standard range.
Standard range (A): 3.5 1.5 mm (0.138 0.059 in.)
(3)Tighten the hood side hinge bolts after the adjust-
ment.
Torque: 13 N m (133 kgfcm, 10 ftlbf)
(b)Adjust the height of the hood front end using the cushion rubber.
(1)Adjust the cushion rubber so that the hood and thefender will be aligned.
HINT:
The cushion rubber goes up and down by turning it.
(c)Adjust the hood lock.
(1)Using a clip remover, remove the 6 clips and frontend seal.
(2)Remove the retainer and battery service hole cover.
(3)Using a clip remover, remove the 3 clips and radia-
tor cover.
(4)Using a clip remover, remove the 3 clips and engine room side cover RH.
(5)Remove the front bumper (See page 76±3).
(6) Adjust the hood lock position by moving the striker, so that the striker can enter smoothly.
(7) Tighten the hood lock bolts after the adjustment.
Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
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750N1±01
B66985
Luggage Compartment
Door Panel Sub±assyLuggage Compartment
Outside Garnish
Licence Plate Lamp Assy
Luggage Compartment Door Lock Cylinder Assy
Luggage Compartment Trim Hook No. 2 Rear Floor Finish Plate
Luggage Striker Assy
Rope Hook Assy Back Door Trim Cover
Luggage Compartment Floor Carpet Luggage Compartment
Trim Inner RH
Luggage Compartment
Trim Inner LH Luggage Lock Assy
Clip
4.9 (49, 43 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
Hinge Cover
: Specified torqueN´m (kgf´cm, ft´lbf)
7.0 (71, 62 in.´lbf)
11.5 (120, 8)
75±32
±
ENGINE HOOD/DOOR LUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
LUGGAGE COMPARTMENT DOOR
COMPONENTS
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Page 1784 of 2234
750N2±01
B57104
Centering BoltStandard Bolt
B66984
A
B
C
B61457
±
ENGINE HOOD/DOOR LUGGAGE COMPARTMENT DOOR
75±33
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
HINT:
Because a centering bolt is used as a luggage compartment
door mounting bolt, the luggage compartment door can not be
adjusted with it on. Substitute a bolt with a washer for the cen-
tering bolt.
1. INSPECT LUGGAGE COMPARTMENT DOOR PANEL SUB±ASSY
(a) Check that the clearance is within the standard range.
Standard range:
A4.0 1.5 mm (0.157 0.059 in.)
B5.3 1.5 mm (0.209 0.059 in.)
C7.1 ± 1.5 or + 2.5 mm
(0.280 ± 0.059 or + 0.098 in.)
2. ADJUST LUGGAGE COMPARTMENT DOOR PANEL SUB±ASSY
(a) Using a clip remover, remove the clips and hinge cover.
(b) Using a clip remover, remove the 11 clips and trim cover.
(c) Adjust the door horizontally and vertically by Loosening
the door bolts.
(d) Tighten the door mounting bolts after the adjustment.
Torque: 7.0 N m (71 kgf cm, 62 in. lbf)
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