2003 TOYOTA AVENSIS Service Repair Manual

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Page 849 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ST0741
A33589
A33590
A37026
A37029
±
STARTING & CHARGING STARTER ASSY (1ZZ±FE/3ZZ±FE)
19±3
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
5. REMOVE STARTER CLUTCH SUB±ASSY
(a) Remove drive lever a

Page 850 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A37025
A62221
A62222
A62223
19±4
±
STARTING & CHARGING STARTER ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(c) Check the commutator for dirty and burn on surface.
If the sur

Page 851 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A62224
A37017
A37020
A62225
Free
Lock
A33580
±
STARTING & CHARGING STARTER ASSY (1ZZ±FE/3ZZ±FE)
19±5
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(b) Using an ohmmeter, check that there is no con

Page 852 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A62226Terminal 50Terminal C
A62227Terminal 50
Switch Body
A33607
A33608
A33587
19±6
±
STARTING & CHARGING STARTER ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(b) Using an oh

Page 853 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ST0741
Grease
A62228
CutoutProtrusion
A30137
ST0728
±
STARTING & CHARGING STARTER ASSY (1ZZ±FE/3ZZ±FE)
19±7
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(f) Apply grease to the drive lever touchi

Page 854 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A62229
ProtrusionCutout
A34019
ST0742
A37086
19±8
±
STARTING & CHARGING STARTER ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
15. INSTALL STARTER YOKE ASSY
(a) Align the cutou

Page 855 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 1600R±13
±
COOLING COOLING FAN SYSTEM (1AZ±FE)
16±17
AVENSIS REPAIR MANUAL (RM1018E)
COOLING FAN SYSTEM (1AZ±FE)
ON±VEHICLE INSPECTION
HINT:
It is normal that the cooling fan sometime rotates

1600R±13
±
COOLING COOLING FAN SYSTEM (1AZ±FE)
16±17
AVENSIS REPAIR MANUAL (RM1018E)
COOLING FAN SYSTEM (1AZ±FE)
ON±VEHICLE INSPECTION
HINT:
It is normal that the cooling fan sometime rotates when the ignition switc\
h is turned from ACC to ON.
1. CHECK COOLING FAN OPERATION WITH LOW TEMPERATURE (Below 77 C (171F))
(a) Turn the ignition switch ON.
(b) Check that the cooling fan stops.
If not, check the cooling fan relay and engine coolant temperature sensor, and check for disconnection of
connectors or wire break between the cooling fan relay and engine coolan\
t temperature sensor.
(c) Disconnect the engine coolant temperature sensor connector.
(d) Check that the cooling fan rotates.
If not, check the fuses, cooling fan relay, ECM and cooling fan, and check for a short circuit between the
cooling fan relay and engine coolant temperature sensor.
(e) Reconnect the engine coolant temperature sensor connector.
2. CHECK COOLING FAN OPERATION WITH HIGH TEMPERATURE (Above 95.5 C (204 F))
(a) Start the engine, and raise coolant temperature to above 95.5 C (204 F).
HINT:
Coolant temperature is the detected value by the engine coolant temperat\
ure sensor on the water outlet.
(b) Check that the cooling fan rotates.
If not, replace the engine coolant temperature sensor.
3. INSPECT COOLING FAN
(a) Disconnect the cooling fan connector.
(b) Connect battery and ammeter to the cooling fan connector.
(c) Check that the cooling fan rotates smoothly, and check the reading on the ammeter. Standard amperage:
5.2 to 8.2 A at 20 C (68F) (M/T)
8.3 to 11.3 A at 20 C (68 F) (A/T)
(d) Reconnect the cooling fan connector.
4. INSPECT COOLING FAN No.2 (With Air Conditioner)
(a) Disconnect the cooling fan connector.
(b) Connect battery and ammeter to the cooling fan connector.
(c) Check that the cooling fan rotates smoothly, and check the reading on the ammeter. Standard amperage:
5.2 to 8.2 A at 20 C (68F) (M/T)
8.3 to 11.3 A at 20 C (68 F) (A/T)
(d) Reconnect the cooling fan connector.
http://vnx.su

Page 856 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 160N3±01
E34090
A30519
E34090
16±18
±
COOLING COOLING FAN SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT COOLING FAN RELAY
(a) Continuity inspection. (1) Using an ohmmeter

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