NEW MODEL OUTLINEMO-28
EQUIPMENT LIST
: Standard OP: Option
EuropeGeneral
ENTRYMID
TECHNICALMID
ELEGANTGeneral
Countries
Exterior
Rear SpoilerWagonÐ
Side Protection MouldingOPOPOPOP
WindshieldGreenÐ
Front SideGreen
GlassRear Side & BackGreenGlassRear Side & BackWagonPrivacyOPOPOPÐ
Rear QuarterWagonGreenÐRear QuarterWagonPrivacyOPOPOPÐ
Chassis
195/65 R153ZZ-FE & 1ZZ-FE & 1AZ-FE
205/55 R161AZ-FSE & 1CD-FTVÐ
Tire205/55 R163ZZ-FE & 1ZZ-FE & 1AZ-FEOPOPOPOP
215/45 R171AZ-FEÐOPOPÐ215/45 R171AZ-FSEÐOPOPÐ
15 x 6J Steel3ZZ-FE & 1ZZ-FE & 1AZ-FE
16x61/2J Steel1AZ-FSE & 1CD-FTVÐ16 x 6 1/2 J Steel3ZZ-FE & 1ZZ-FE & 1AZ-FEOPOPOPOP
Disc Wheel16 x 6 1 / 2 JJ AluminumOPOPOPOP
16 x 6 1 / 2 JJ Light Weight AluminumOPOPOPOP
17 x 7JJ Aluminum1AZ-FEÐOPOPÐ17 x 7JJ Aluminum1AZ-FSEÐOPOPÐ
ABS (Anti-lock Brake System) with EBD (Electronic Brake force Distrib\
ution)
VSC (Vehicle Stability Control) & Brake1AZ-FSEÐ(y)Assist & TRC (Traction Control)1CD-FTVOPOPOPÐ
Wheel4-Spoke UrethaneÐÐWheel4-Spoke LeatherÐÐ
SteeringColumnManual Tilt & TelescopicSteeringEPS*13ZZ-FE & 1ZZ-FEÐ
Hydraulic Type Power
Steering1AZ-FSE & 1CD-FTV & 1AZ-FE
Body
CoverFabricCoverLeather1AZ-FSE & 1CD-FTVÐOPOPÐ
FrontManual
SeatFrontPower1AZ-FSE & 1CD-FTVÐOPOPÐ
FixSedanÐÐÐ
Rear60:40 FoldingSedanÐ
60:40 Double FoldingLiftback & WagonÐ
SeatBelt
Front3-Point ELR*2 Electrical Sensing Type Pretensioner
& Force Limiter
BeltRear3-Point ELR*2 & ALR*3
CRS (Child Restraint System) Anchor System (Rear Outside Seat Only)
*1: Electoronic Power Steering
*2: Emergency Locking Retractor
*3: Automatic Locking Retractor
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010B9±11
±
INTRODUCTION TERMS
01±37
AVENSIS REPAIR MANUAL (RM1018E)
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti±Lock Brake System
A/CAir Conditioner
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir±Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
Approx.Approximately
ASSYAssembly
A/T, ATMAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
B+Battery Voltage
BABrake Assist
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi±Level
B/SBore±Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching Valve
CANController Area Network
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
CKDComplete Knock Down
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
CWCurb Weight
DCDirect Current
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010BJ±01
±
INTRODUCTION TERMS (1ZZ±FE/3ZZ±FE)
01±7
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
TERMS (1ZZ±FE/3ZZ±FE)
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti±Lock Brake System
A/CAir Conditioner
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir±Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
ASSYAssembly
A/TAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
B+Battery Voltage
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi±Level
B/SBore±Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching Valve
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
CKDComplete Knock Down
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
CWCurb Weight
DCDirect Current
DEFDefogger
DFLDeflector
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B65022
Lock
Unlock
Retractor
45
B66462
61±8
±
SEAT BELT FRONT SEAT BELT
AVENSIS REPAIR MANUAL (RM1018E)
13. INSTALL FRONT SEAT OUTER BELT ASSY RH
NOTICE:
Do not disassemble the retractor.
(a) Check the degree of tilt when beginning to lock the ELR. (1) Check that the belt does not lock within 15 of tilt in
all directions but locks with over 45 of tilt when
gently moving the retractor.
If operation is not as specified, replace the outer belt assy.
(b) Install the outer belt with the 2 bolts on the retractor side. Torque:
7.5 N m (76.5 kgf cm, 66 in.lbf) for upper bolt
42 N m (430 kgf cm, 31 ftlbf) for lower bolt
(c) Connect the pretensioner connector, as shown in the il- lustration.
(d) Install the outer belt with the nut on the shoulder anchor side.
Torque: 42 N m (430 kgf cm, 31 ftlbf)
(e) Install the outer belt with the bolt on the floor anchor side. Torque: 42 N m (430 kgfcm, 31 ftlbf)
(f) Install the floor anchor cover.
(g) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the outer belt assy.
(h) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the outer belt assy.
14. INSTALL FRONT SEAT INNER BELT ASSY RH
(a) Install the inner belt with the nut. Torque: 42 N m (430 kgf cm, 31 ftlbf)
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B70206
LockUnlock
45
B66570
Protrusion Part
Front
Front
Mark
Protrusion Part
B66568Lock
Unlock
45
±
SEAT BELT REAR SEAT BELT (LIFTBACK MODELS)
61±21
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15 of tilt in
all directions but locks with over 45 of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N m (430 kgf cm, 31 ftlbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
17. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in the illustration.
Torque: 42 N m (430 kgf cm, 31 ftlbf)
NOTICE:
Makesure that the anchor part does not run onto the protru-
sion part of the floor panel.
18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N m (76.5 kgf cm, 66 in.lbf) for front bolt
42 N m (430 kgf cm, 31 ftlbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
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61±22
±
SEAT BELTREAR SEAT BELT(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1)Check that the belt does not lock within 15 of tilt in all directions but locks with over 45 of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c)Install the belt with the bolt on the floor anchor side. Torque: 42 N m (430 kgfcm, 31 ftlbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
(1)Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d)Check the ELR lock.
NOTICE:
The check should be performed with the assembly
installed.
(1)Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e)Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the assembly
installed. (1)Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2)Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
19.INSTALL REAR SEAT ASSY (See page 72±21)
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B70205Lock
Unlock
45
61±16
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(a) Install the belt with the bolt on the retractor side. Torque: 42 N m (430 kgf cm, 31 ftlbf)
(b) Check the degree of tilt when the belt begins to lock the ELR.
NOTICE:
Do not disassemble the retractor. (1) Check that the belt does not lock within 15 of tilt in
all directions but locks with over 45 of tilt when
gently moving the retractor.
If operation is not as specified, replace the seat belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N m (430 kgf cm, 31 ftlbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-
ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
17. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(40/60 FOLDING TYPE REAR SEAT)
(a) Install the belt assy with the bolt on the retractor side. Torque: 42 N m (430 kgf cm, 31 ftlbf)
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B70206
LockUnlock
45
B66570
Protrusion Part
Front
Front
Mark
Protrusion Part
B70207Lock
Unlock
45
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
61±17
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15 of tilt in
all directions but locks with over 45 of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N m (430 kgf cm, 31 ftlbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in the illustration.
Torque: 42 N m (430 kgf cm, 31 ftlbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
19. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N m (76.5 kgf cm, 66 in.lbf) for front bolt
42 N m (430 kgf cm, 31 ftlbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
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