2003 TOYOTA AVENSIS heater

NEW MODEL OUTLINE

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Power Lumber Support
Power Seat
Cushion Front Tilt
Power Seat
Seat Slide
Power Seat Manual Seat
Seat Reclining
Power SeatVertical Lifter
Power Seat Manual Seat
Manual Seat
MO-14
Seat

The seat features a high-quality
finish with an elegant stitch.

Leather seats are available as an
option for MID TECHNICAL and
MID ELEGANT grade with the
1AZ-FSE or 1CD-FTV engine
models.
Front Seat

Power seats are available as a set option with leather seats.

The adjustment lever of manual seats now features a ratchet mechanism fo\
r ease of
operation.

A seat heater is available as an option for Europe LHD models.
Front Seat Function
ItemManual Seat Power SeatItemDriver'sPassenger's Driver'sPassenger's
Seat Slide 240 mm: 15 mm x 16-Steps 240 mm: Step Less
Seat Reclining 48 : Step Less (Lever 1 operation: Max. 1 )4 8: Step Less
Vertical Lifter 45 mm: Step Less (Lever 1
operation: Max. 2.5 mm) Ð
50 mm: Step Less Ð
Cushion Front Tilt ÐÐ34 mm: Step Less Ð
Power Lumber Support ÐÐStandard Ð
Headrest Vertical Adjuster 60 mm: 15 mm x 4-Steps
Headrest Swing Adjuster 18.5 : Standard (MID TECHNICAL and MID ELEGANT grade for Europe and General Countries)
Seat Heater Option: LHD for Europe
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NEW MODEL OUTLINE


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Manual Air Conditioner Control Panel
for LHD model Automatic Air Conditioner Control Panel
for LHD model


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Automatic Air Conditioner Control Panel
Driver Side
Temperature Front Passenger
Side Temperature
When BI-level Mode
Warm Air
Cold Air


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Air warmed by the evaporator
Heat released by the evaporator
Blower Air Heater Core
Compressor
Hot Gas Tank
Magnet Valve Refrigerant
Aaccumulator Tank
Condenserr Expansion Valve
MO-20
Air Conditioner System

A manual air conditioner is standard equipment on ENTRY grade models and an automatic
air conditioner on MID TECHNICAL and MID ELEGANT grade models.

The automatic air conditioner employs a left / right independent temperature control system.
Power Heater System

1CD-FTV engine models feature three power heater systems: PTC, hot-gas, \
and combustion.

The hot-gas heater was newly developed to enhance the heater performance\
of the diesel
engine.

The hot-gas heater features an orifice, magnetic valve, and hot-gas tank\
added to the air
conditioner components. Refrigerant raised to a high temperature and pressure by th\
e
compressor is guided to the evaporator and the heat is released.
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MO
NEW MODEL OUTLINEMO-29


: Standard OP: Option
EuropeGeneral
ENTRYMID
TECHNICALMID
ELEGANTGeneralCountries
Body Electrical
HeadlightProjector



HeadlightHID (High lntensity Discharge)ÐOPOPÐ
Headlight BeamManual


Ð
Level Control SystemAutomaticÐOPOPÐ
Headlight Cleaner SystemOP*5OPOPÐ
FrontExcept for 1AZ-FEOP

Ð
Fog LightFront1AZ-FEÐOPOPOP*4
Rear


Ð
Illuminated Entry System




Navigation SystemÐOPOPÐ
Multi information DisplayOP

Ð
8-speaker OnlyOPOPOPOP
Audio SystemRadio / CD / Cassette / 8-speaker




Steering Switch


Ð
Manual
ÐÐ

Air ConditionerAutomaticÐ

Ð
WithoutOPÐÐOP
Conventional TypeExcept for 1CD-FTV




HeaterPTC Type1CD-FTVOPÐÐÐHeaterHot Gas Type1CD-FTV


Ð
Combustion TypeLHD of 1CD-FTVÐOPOPÐ
WiperFrontAdjustment Interval INT Function
ÐÐ
Wiper
SystemFrontRaindrop Sensing FunctionÐ

ÐSystemRearIntermittent FunctionLiftback & Wagon


Ð
Power Window
Front Door One-Motion Auto Up-and-Down,
Jam Protection Function
ÐÐ

SystemAll-Door One-Motion Auto Up-and-Down,
Jam Protection FunctionOP

OP
Door Lock ControlPower Door Look Control System



Door Lock Control
SystemWireless Door Look Remote Control System


ÐSystemDouble Locking SystemExcept for 1AZ-FE & LHD


Ð
Engine ImmobiliserExcept for 1AZ-FE



System1AZ-FEÐOPOPÐ
Theft Deterrent SystemExcept for 1AZ-FE & 1CD-FTV


Ð
5
Driver & Front Passenger & SideExcept for 1AZ-FEOPÐÐÐ
SRS*5 Airbag& Knee Airbags1AZ-FEÐ



SystemDriver & Front Passenger & SideExcept for 1AZ-FE



& Knee & Curtain Shield Airbags1AZ-FEÐOPOPÐ
Cruise Control System1AZ-FSE & 1CD-FTVÐOPOPÐ
Outside RearElectrical Retractable with HeaterÐ

Ð
View MirrorElectrical RetractableÐÐÐ

Inside RearAutomatic Glare-Resistant EC (Electrical) TypeÐ

Ð
View MirrorManual Glare-Resistant Type
ÐÐ

Power Tilt Up-and-Sliding Moon RoofExcept for 1AZ-FSEOPOPOPÐ
(with Jam Protection Function)1AZ-FSEÐOP*6OP*6Ð
*4: LHD Models
*5: Supplemental Restraint System
*6: Except for Automatic Transaxle of Wagon Models
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010B6±13
±
INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±21
AVENSIS REPAIR MANUAL (RM1018E)
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
There are many ECU controlled systems used in the AVENSIS. In general, ECU controlled system are con-
sidered to be very intricate and require a high level of technical knowledge an\
d expert skill to troubleshoot.
The fact is, however, that if you proceed by inspecting the circuits one by one, troubleshoo\
ting of these sys-
tems is not complex. If you have adequate understanding of the system and ba\
sic knowledge of electricity,
the problem can be accurately diagnosed and fixed. This manual is design\
ed based on the above principle
to help service technicians perform accurate and effective troubleshooting, and is compiled for the following
major ECU controlled systems:
The troubleshooting procedures are described on the following pages.
SystemPage
1. SFI System [1ZZ±FE, 3ZZ±FE]05±1
2. SFI System [1AZ±FE]05±143
3. SFI System [1AZ±FSE]05±290
4. ECD System [1CD±FTV]05±523
5. ABS with EBD System05±696
6. ABS with EBD & BA & TRC & VSC System05±752
7. Electronic Controlled Automatic Transmission [ECT] [U241 (1AZ±FE)]05±856
8. Electronic Controlled Automatic Transmission [ECT] [U241 (1AZ±FSE)]05±915
9. Electronic Controlled Automatic Transmission [ECT] [U341]05±980
10.Electronic Motor Power Steering System05±1042
11. Air Conditioning System05±1088
12.Combustion Type Power Heater System05±1161
13.Supplemental Restraint System05±1181
14.Audio System05±1393
15.Navigation System05±1435
16.Combination Meter05±1497
17.Power Door Lock Control System05±1534
18.Wireless Door Lock Control System05±1568
19.Key Reminder Warning System05±1586
20.Engine Immobiliser System05±1599
21.Theft Deterrent System05±1627
22.Multiplex Communication System05±1654
23.Cruise Control System05±1697
FOR USING HAND±HELD TESTER

Before using the tester, the tester's operator manual should be read thoroughly.

If the tester cannot communicate with the ECU controlled systems when you \
have connected the cable
of tester to the DLC3, turned the ignition switch ON and operated the test\
er, there is a problem on the
vehicle side or tester side.
(1) If the communication is normal when the tester is connected to another veh\
icle, inspect the diag-
nosis data link line (Bus
line) or ECU power circuit of the vehicle.
(2) If the communication is still impossible when the tester is connected to a\
nother vehicle, the prob- lem is probably in the tester itself, so perform the Self Test procedures outlined in the Tester Oper-
ator 's Manual.
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D25085
B02389
ON
01±28
±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)

Do not apply heat directly to the parts in the ECU.
3. WATER SPRINKLING METHOD: When the malfunc- tion seems to occur on a rainy day or in high±humid-
ity.
(a) Sprinkle water onto the vehicle and check if the malfunc- tion occurs.
NOTICE:

Never sprinkle water directly onto the engine
compartment, but indirectly change the temperature
and humidity by spraying a mist of water onto the ra-
diator front surface.

Never apply water directly onto the electronic compo-
nents.
HINT:
If a vehicle is subject to water leakage, the leaking water may
contaminate the ECU. When testing a vehicle with a water leak-
age problem, this factor must also be considered.
4. OTHERS: If the malfunction seems to occur when electrical load is excessive.
(a) Turn on all the electrical equipment including the heater blower, headlights, rear window defogger, etc., and check
if the malfunction occurs.
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010BA±14
01±42
±
INTRODUCTION TERMS
AVENSIS REPAIR MANUAL (RM1018E)
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE±J1930 terms and abbreviations used in this ma\
nual in compliance with SAE rec-
ommendations, as well as their TOYOTA equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )±±ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner, A/CL
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal±
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric PressureHAC
CACCharge Air CoolerIntercooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection±
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft PositionCam Angle
CPPClutch Pedal Position±
CTOXContinuous Trap Oxidizer±
CTPClosed Throttle PositionLL ON, Idle ON
DFIDirect Fuel Injection (Diesel)Direct Injection (DI/INJ)
DIDistributor Ignition±
DLC1
DLC2
DLC3Data Link Connector 1
Data Link Connector 2
Data Link Connector 31: Check Connector
2: Total Diagnosis Communication Link (TDCL)
3: OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Trouble Code
DTMDiagnostic Test Mode±
ECLEngine Control Level±
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Coolant TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only Memory
Electrically Erasable Programmable Read Only Memory
(EEPROM),
Erasable Programmable Read Only Memory (EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionDistributorless Ignition (DLI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control±
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory±
FEPROMFlash Erasable Programmable Read Only Memory±
FFFlexible Fuel±
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
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±
PREPARATION COOLING
02±19
AVENSIS REPAIR MANUAL (RM1018E)
(09962±01000)Variable Pin Wrench Arm AssyWATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
WATER PUMP ASSY(1CD±FTV)
(09963±00700)Pin 7WATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
(09963±01000)Pin 10WATER PUMP ASSY(1CD±FTV)
Recomended Tools
09216±00021Belt Tension GaugeWATER PUMP ASSY(1CD±FTV)
Equipment
Hexagon wrench (8mm)
Ohmmeter
Radiator cap tester
Thermometer
Torque wrench
Slide calipers
Wooden block
Heater
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)WATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
WATER PUMP ASSY(1CD±FTV)
Coolant
ItemCapacityClassification
Engine coolant (3ZZ±FE)
Left±hand drive vehicles
Right±hand drive vehicles
5.8 liters (6.1 US qts, 5.1 lmp. qts)
5.9 liters (6.2 US qts, 5.2 lmp. qts)
TOYOTA long life coolant
Engine coolant (1ZZ±FE)
Left±hand drive vehicles M/T
A/T
Right±hand drive vehicles M/T A/T
5.8 liters (6.1 US qts, 5.1 lmp. qts)
5.7 liters (6.0 US qts, 5.0 lmp. qts)
5.9 liters (6.2 US qts, 5.2 lmp. qts)
5.8 liters (6.1 US qts, 5.1 lmp. qts)
TOYOTA long life coolant
Engine coolant (1AZ±FE/1AZ±FSE)
Left±hand drive vehicles M/TA/T
Right±hand drive vehicles M/T A/T
6.0 liters (6.3 US qts, 5.3 lmp. qts)
6.3 liters (6.7 US qts, 5.5 lmp. qts)
6.1 liters (6.4 US qts, 5.4 lmp. qts)
6.4 liters (6.8 US qts, 5.6 lmp. qts)
TOYOTA long life coolant
Engine coolant (1CD±FTV)w/ power heater
w/o power heater
7.6 liters (8.0 US qts, 6.7 lmp. qts)
7.4 liters (7.8 US qts, 6.5 lmp. qts)
TOYOTA long life coolant
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022KJ±01
±
PREPARATION HEATER & AIR CONDITIONER
02±47
AVENSIS REPAIR MANUAL (RM1018E)
HEATER & AIR CONDITIONER
PREPARATION
SST
07110±58060Air Conditioner Service Tool SetREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
(07117±58060)Refrigerant Drain Service ValveREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
(07117±58070)T±JointREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
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