Page 143 of 2234
022JT±01
±
PREPARATION PARKING BRAKE
02±35
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE
PREPARATION
SST
09718±00010Shoe Hold Down Spring DriverPARKING BRAKE ASSY
PARKING BRAKE CABLE ASSY NO.3
Recomended Tools
09070±20010Moulding RemoverPARKING BRAKE CABLE ASSY NO.1
PARKING BRAKE LEVER SUB±ASSY
Equipment
Torque wrench
Slide calipers
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Page 197 of 2234
031E1±02
03±8
±
SERVICE SPECIFICATIONS FUEL
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedN mkgf cmft lbf
Fuel delivery pipe sub±assy x Cylinder head sub±assy Bolt A
Bolt B19
9.0194 9214
80 in. lbf
1AZ±FE:
Part TightenedNmkgf cmft lbf
Fuel delivery pipe sub±assy x Cylinder head sub±assy2020415
Fuel pressure pulsation damper assy x Fuel delivery pipe sub±assy9.09280 in. lbf
1AZ±FSE:
Part TightenedNmkgf cmft lbf
Cylinder head cover x Fuel pump assy2525518
Fuel pipe sub±assy No.1 x Fuel delivery pipe sub±assy9.09280 in. lbf
Fuel pipe sub±assy No.1 x Fuel pump assy3030622
Fuel pressure pulsation damper assy x Fuel pump assy3333124
Engine cover bracket x Cylinder head3838828
Engine cover sub±assy No.1 x Cylinder head cover7.07162 in.lbf
Nozzle holder clamp x Cylinder head131279
Fuel delivery pipe sub±assy x Cylinder head1919414
Surge tank stay No.1 x Cylinder block2121015
Intake manifold x Cylinder head Stud bolt
BoltNut9.5
30
3097
306
30684 in. lbf
22
22
GASOLINE:
Part TightenedN mkgf cmft lbf
Fuel tank band sub±assy No. 1 LH x Body4040029
Fuel tank band sub±assy No. 1 RH x Body4040029
Parking brake cable assy No. 3 x Body5.05144 in. lbf
Parking brake cable assy No. 2 x Body5.05144 in.lbf
Fuel tank protector No. 1 x Body5.45447 in.lbf
Fuel tank protector No. 1 x Fuel tank band sub±assy No. 1 RH5.45447 in.lbf
Exhaust pipe assy front x Exhaust manifold (1ZZ±FE/3ZZ±FE)4344033
Exhaust pipe assy front x Exhaust pipe assy tail (1ZZ±FE/3ZZ±FE)\
4344033
Exhaust pipe assy center x Exhaust pipe assy front (1AZ±FE/1AZ±FS\
E)4344033
Exhaust pipe assy center x Exhaust pipe assy tail (1AZ±FE/1AZ±FSE\
)4344033
1CD±FTV:
Part TightenedNmkgf cmft lbf
Nozzle holder clamp x Cylinder head sub±assy2626519
Nozzle leakage pipe assy x Injector assy Hollow screw
Union bolt18
22184
22413
16
Nozzle leakage pipe No. 2 x Cylinder head sub±assy Hollow screw Bolt21
8.8214 9016
79 in. lbf
Injection pipe sub±assy No. 1 ± No. 4 x Injector assy
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Injection pipe sub±assy No. 1 ± No. 4 x Common rail assy Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
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Page 198 of 2234
±
SERVICE SPECIFICATIONS FUEL
03±9
AVENSIS REPAIR MANUAL (RM1018E)Part Tightened
ftlbf
kgf cm
N m
Injection pipe clamp No. 2 x Intake manifold5.05144 in. lbf
Fuel inlet pipe sub±assy x Common rail assy
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Fuel inlet pipe sub±assy x Injection pump assy Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Air cleaner case x Body7.07162 in. lbf
Air cleaner case x Transverse engine engine mounting bracket7.07162 in.lbf
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.lbf
Engine cover No. 1 x Intake manifold8.08271 in.lbf
Vacuum reservoir sub±assy x Cowl top panel outer8.38574 in.lbf
Injection pump assy x Water pump assy2121015
Injection pump drive pulley x Injection pump assy6465047
Intake manifold insulator No. 1 x Intake manifold5.05144 in.lbf
Common rail assy x Cylinder head sub±assy4343832
Transverse engine engine mounting bracket x Water pump assy6465047
Transverse engine engine mounting bracket x Cylinder block sub±assy3737527
Idler pulley sub±assy x V±ribbed belt tensioner assy4040830
Battery clamp sub±assy x Body5.05144 in. lbf
Front wheel1031,05076
Fuel filter assy x Fuel filter support1817813
DIESEL:
Part TightenedNmkgf cmft lbf
Fuel tank band sub±assy x Body4040029
Parking brake cable assy x Body5.45548 in. lbf
Fuel tank protector No. 1 x Body5.45548 in.lbf
Fuel tank protector No. 1 x Fuel tank band sub±assy No. 15.45548 in.lbf
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Page 214 of 2234
031FW±01
03±44
±
SERVICE SPECIFICATIONS PARKING BRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN mkgf cmft lbf
Wheel nut1031,05076
Parking brake lock nut5.05144 in. lbf
Parking brake lever sub±assy x Body131279
Front floor heat insulator No.2 x Body5.55649 in.lbf
Front floor heat insulator No.1 x Body5.55649 in.lbf
Exhaust pipe installation bolt4344032
Front floor panel brace x Body3030221
Fuel tank protector No.1 x Body5.55649 in.lbf
Parking brake cable assy No.3 x Fram5.05144 in.lbf
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Page 370 of 2234
A78268
N´m (kgf´cm, ft´lbf): Specified torqueParking Brake Cable
Assy No. 3
Parking Brake Cable
Assy No. 2
Fuel Tank Protector No. 1
Fuel Tank Band
Breather Tube Fuel Hose
Fuel Tank to Filler Pipe Hose
Fuel Tank Band
5.4 (55, 48 in. lbf)
5.4 (55, 48 in.lbf)
5.4 (55, 48 in. lbf)
40 (400, 29)
11±102
±
FUEL FUEL TANK ASSY (DIESEL)
AVENSIS REPAIR MANUAL (RM1018E)
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Page 374 of 2234
A77884
A77885
A77886
A77887
A78450
11±106
±
FUEL FUEL TANK ASSY (DIESEL)
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE PARKING BRAKE CABLE ASSY NO.2
(a) Remove the 2 set bolts of the parking brake cable.
12. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 2 set bolts of the parking brake cable.
13. DISCONNECT BREATHER TUBE FUEL HOSE
(a) Loosen the hose clamp and disconnect the fuel tank breather hose.
14. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
(a) Loosen the hose clamp and disconnect the fuel tank to fill- er pipe hose.
15. DISCONNECT FUEL TANK RETURN TUBE
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Page 376 of 2234
A77892
A77893
UpperFuel Tank
Rear
Hose Clamp
A81618
11±108
±
FUELFUEL TANK ASSY(DIESEL)
AVENSIS REPAIR MANUAL (RM1018E)
20.REMOVE FUEL TANK MAIN TUBE SUB±ASSY
(a)Unfasten the 4 claws, and remove the fuel tank main tube from the fuel tank.
21.INSTALL FUEL TANK MAIN TUBE SUB±ASSY
22.INSTALL FUEL EVAPOR ATION TUBE SUB±ASSY
NO.2
(a)Install the hose clamp as shown in the illustration.
23.INSTALL FUEL TANK RETURN TUBE
24.INSTALL FUEL TANK ASSY Torque: 40 N m (400 kgfcm, 29 ftlbf)
25.CONNECT FUEL TANK MAIN TUBE SUB±ASSY
(a)Push in the fuel tube connector to the pipe, and push upretainer to lock the claws.
NOTICE:
Check if there is any damage or foreign objects on the connected part.
After connecting, check if the quick connector and the pipe are securely\
connected by pulling
on them.
26.CONNECT FUEL TANK RETURN TUBE
27.CONNECT FUEL TANK TO FILLER PIPE HOSE
28.CONNECT BREATHER TUBE FUEL HOSE
29.INSTALL PARKING BRAKE CABLE ASSY NO.3 Torque: 5.4 N m (55 kgfcm, 48 in. lbf)
30.INSTALL PARKING BRAKE CABLE ASSY NO.2 Torque: 5.4 N m (55 kgfcm, 48 in. lbf)
31.INSTALL FUEL TANK PROTECTOR NO.1
Torque: 5.4 N m (55 kgfcm, 48 in. lbf)
32.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±10)
33. ADD FUEL
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Page 381 of 2234
A77881
Fuel Tank AssyFuel Hose No. 1
Fuel Tank
to Filler Pipe Hose
Fuel Tank Band Sub±assy
No. 1
Fuel Tank Band Sub±assy
No. 1 LH
Fuel Tank Protector
No. 1
Parking Brake Cable Assy
No. 2
Parking Brake Cable Assy
No. 3
5.0 (51, 44 in.lbf)
5.0 (51, 44 in.lbf)
5.4 (54, 47 in. lbf)x4
40 (400, 29)
40 (400, 29)
N´m (kgf´cm, ft´lbf) : Specified torque
±
FUEL FUEL TANK ASSY (GASOLINE)
11±91
AVENSIS REPAIR MANUAL (RM1018E)
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