2003 TOYOTA AVENSIS Service Repair Manual

Page 761 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A01191
A01038
Seal Packing
A62801
793
481062
15
A62806
Paint Mark
Front 90

14±52
±
ENGINE MECHANICAL CYLINDER BLOCK (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(c) Install the

Page 762 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A62813
Front Mark
A62797
Front
A01163
A62798
Paint Mark
90

Front
±
ENGINE MECHANICAL CYLINDER BLOCK (1ZZ±FE/3ZZ±FE)
14±53
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
37. INSTALL CONNECTING ROD

Page 763 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 140KM±01
A62766
Valve Lifter
Valve Spring Retainer Lock Valve Spring Retainer
Inner Compression Spring
  Valve Stem Oil O Seal or Ring
Valve Spring Seat
  Exhaust Valve Guide Bush
W/ Head Taper Scr

Page 764 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 140KN±01
A62780
SST
A62781
SST
14±28
±
ENGINE MECHANICAL CYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
OVERHAUL
1. REMOVE W/HEAD TAPER SCREW PLUG NO.2
(a) Using

Page 765 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A01075
A01071
A62782
A62783
±
ENGINE MECHANICAL CYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
14±29
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
10. INSPECT CYLINDER HEAD FOR FLATNESS
(a) Using a precision

Page 766 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A01445
EM0801
A62784
Deviation
14±30
±
ENGINE MECHANICAL CYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(c) Subtract  the valve stem diameter measurement from the

Page 767 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual EM2534
A62785
Margin 
Thickness
EM2534
A62785
Margin 
Thickness
A62786
Width
±
ENGINE MECHANICAL CYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
14±31
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
15. INSPECT

Page 768 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A62787
1.0 ± 1.4 mm30

45

A62788
1.0 ± 1.4 mm 60

45 
P16860
A01080
14±32
±
ENGINE MECHANICAL CYLINDER HEAD ASSY (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(2) If blue ap