2003 TOYOTA AVENSIS Service Repair Manual

Page 745 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A77857
A78440
New Gasket
±
EXHAUST EXHAUST PIPE ASSY (1ZZ±FE/3ZZ±FE)
15±5
AVENSIS REPAIR MANUAL   (RM1018E)
8. INSTALL EXHAUST PIPE ASSY TAIL
(a) Compression spring inspection
(1) Using vernier ca

Page 746 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 160AO±01
B10233Hole
±
COOLING WATER PUMP ASSY (1ZZ±FE/3ZZ±FE)
16±1
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
WATER PUMP ASSY (1ZZ±FE/3ZZ±FE)
INSPECTION
1. INSPECT WATER PUMP ASSY
(a) Visual

Page 747 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 140KO±01
A62767
Compression Ring No.1Compression Ring No.2 Oil Ring (Side Rail)
  Snap Ring Piston
Piston Pin
 Snap Ring
  Bush
Connecting Rod
Connecting Rod Bearing
Cylinder Block Sub±assy
Crank

Page 748 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 140KP±01
A01155
A01156
A01159
Plastigage
A62797
Front
±
ENGINE MECHANICAL CYLINDER BLOCK (1ZZ±FE/3ZZ±FE)
14±39
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
OVERHAUL
1. INSPECT CONNECTING ROD THR

Page 749 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A01163
A62798
Paint Mark
90

Front
A01160
A62799
Mark
1, 2 or 3
A01166
14±40
±
ENGINE MECHANICAL CYLINDER BLOCK (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
(g) Apply a light coa

Page 750 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A01175
A01192
A01179
A62800
SST
±
ENGINE MECHANICAL CYLINDER BLOCK (1ZZ±FE/3ZZ±FE)
14±41
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
4. REMOVE CONNECTING ROD BEARING
(a) Remove the connecting ro

Page 751 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A62801
793
481062
15
A01195
A32142
14±42
±
ENGINE MECHANICAL CYLINDER BLOCK (1ZZ±FE/3ZZ±FE)
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
9. REMOVE CRANKSHAFT BEARING CAP SUB ASSY
(a) Remove the 1

Page 752 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual A01169
A62802
Thrust Direction
Axial Direction
A
B 10 mm 10 mm
C
A62803
29.8 mm
±
ENGINE MECHANICAL CYLINDER BLOCK (1ZZ±FE/3ZZ±FE)
14±43
1ZZ±FE,3ZZ±FE ENGINE REPAIR MANUAL
(RM923E)
15. INSPECT C