Page 649 of 2234
A79419
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
29 (296, 21)
80 (816, 59)
133 (1,348, 97)
43 (440, 32)
30 (302, 22)
43 (440, 32)
Gasket
74 (755, 55)
49 (500, 36)
Gasket
Cotter Pin
V (Cooler Compressor
to Crankshaft pulley)
Belt No. 1
Glove Compartment Door Assy
Steering Intermediate
Shaft Assy No. 2
Column Hole Cover Silencer Sheet
Front Stabilizer Link Assy LHClip
Tie Rod End Sub±assy LH
Front Axle Hub LH Nut
Front Suspension Member
Brace Rear LH
Compression
Spring
Floor Panel Brace Front
Exhaust Pipe Assy Front
Compression Spring
w/ A/C:
Compressor And Magnetic Clutch
Front Drive Shaft Assy LH Clip
Transmission Control
Cable Assy
Clip
Clutch Accumulator Assy
Clutch Release Cylinder Assy
Transmission Control Cable Assy
35 (357, 26)
142 (1,448, 105)
Clip
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
14±279
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
Page 650 of 2234
A79420N´m (kgf´cm, ft´lbf): Specified torque
52 (530, 38)
52 (530, 38)
52 (530, 38)
52 (530, 38)
87 (887, 64)
80 (816, 59)
133 (1,356, 98)52 (530, 38)
72 (734, 53)
39 (398, 29)
Engine Mounting Insulator
Sub±assy RH Air Tube No. 1
Front Suspension Crossmember
Sub±assy25 (255, 18)
25 (255, 18)
14±280
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
Page 651 of 2234
A79421N´m (kgf´cm, ft´lbf): Specified torque
88 (897, 65)
19 (195, 14)
64 (653, 47)
37 (377, 27)
Drive Shaft Bearing Bracket
Flywheel Sub±assy Clutch Cover Assy
Starter Assy Manual Transaxle
Clutch Disc Assy
64 (653, 47)
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
14±281
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
Page 652 of 2234
A79422
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
Gasket
Gasket
Gasket
20 (204, 15)
20 (204, 15)
53 (540, 39)
13 (135, 9.7)
36 (367, 27)61 (622, 45)
56 (571, 41)
25 (255, 18)
Turbo Insulator No. 1
Exhaust Manifold Heat Insulator No. 2
Turbocharger Stay Turbocharger Sub±assy
Turbo Oil Inlet Pipe
Sub±assy
Manifold Stay
Manifold Stay No. 2
Exhaust Manifold
Converter Sub±assy
Turbo Insulator
No. 2
20 (204, 15)
12 (122, 8.9)
56 (571, 41)
Gasket
12 (122, 8.9)
14±282
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
Page 653 of 2234
A61211
: Specified torqueN´m (kgf´cm, ft´lbf)
* Replace only if damaged Timing Belt No. 2 Cover
Transverse Engine
Engine Mounting Bracket
Seal Washer
Timing Belt No.1 Cover
Crankshaft Pulley
Seal Washer
x 5
Generator V belt
Glow Plug
Screw Grommet
Timing Belt Guide Timing Belt
* Gasket
x 7
Glow Plug Assy
* Gasket
Timing Chain Cover Plate
Timing Belt
Tensioner
180 (1,837, 133)
9.0 (92, 80 in.´lbf)
37 (375, 27)
64 (650, 47)
2.2 (22, 19 in.´lbf)
7.4 (76, 66 in.´lbf)
7.4 (76, 66 in.´lbf)
Idler Pulley
40 (408, 30)Glow Plug
No.1 Connector
21 (214, 15)
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
14±283
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
Page 654 of 2234

A79423
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
Gasket
O±ring
* Use SST
Gasket
Gasket
Gasket
Gasket
Gasket3.6 to 6.9 (40 to 70, 35 to 61 in. lbf)
5.0 (51, 44 in. lbf)
7.4 (76, 66 in. lbf)
* 31 (316, 23)
34 (347, 25)
43 (438, 32)
21 (214, 15)
18 (184, 13)
21 (214, 15)
21 (214, 15)
21 (214, 15)
64 (650, 47)
21 (214, 15)
* 31 (316, 23)
34 (347, 25)
* 31 (316, 23)
34 (347, 25)
Injection Pipe Clamp No. 2
Injection Pipe Sub±assy
* 31 (316, 23)
34 (347, 25)
Common Rail Assy
Fuel Hose No. 4
Vacuum Pump Assy
Nozzle Leakage Pipe No. 2 Fuel Inlet Pipe Sub±assy
EGR Valve AssyWater Outlet Sub±assy
Engine Coolant
Temperature Sensor
Intake Air Connector Sub±assy Intake Manifold
Wiring Harness Clamp Bracket
Injection Pump
Drive Pulley
Timing Belt
No. 3 Cover
Seal Washer
Camshaft Position Sensor
Check Valve
8.8 (90, 78 in.
lbf)
8.8 (90, 78 in.lbf)
21 (214, 15)
21 (214, 15)
14±284
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
Page 655 of 2234
A79424
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
8.8 (90, 65 in. lbf)
8.8 (90, 6.5 in. lbf)
8.4 (86, 74 in. lbf)
21 (209, 15)
8.8 (90, 78 in. lbf)
34 (347, 25)
18 (184, 13)21 (210, 15)
21 (210, 15)
42 (428, 31)
37 (377, 27)
59 (600, 43)
21 (214, 15)
45 (454, 33)
O±ring
O±ring
Gasket
O±ring
O±ring
Vacuum Pump Oil Pipe
Union Bolt
Oil Cooler Assy Fuel Filter To Injection Pump
Fuel Pipe
Rear End Plate
Crankshaft Position
Sensor
Thermostat Water Inlet
Oil Level Gage Guide
Oil Filter Bracket Sub±assy
Injection or Supply Pump Assy
Compressor Mounting
Bracket No. 1
Generator Bracket No. 1
V±ribbed Belt
Tensioner
Assy Generator Assy
Oil Cooler Pipe
Gasket
Turbo Oil Outlet Pipe No. 2
31 (320, 23)
Gasket
33 (331, 24)
8.8 (90, 78 in. lbf)
47 (475, 34)
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
14±285
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su
Page 656 of 2234

141C4±01
A80094
14±286
±
ENGINE MECHANICALPARTIAL ENGINE ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE FRONT WHEELS
2.REMOVE ENGINE UNDER COVER LH
3.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1
4.REMOVE ENGINE UNDER COVER RH
5.REMOVE RADIATOR SUPPORT OPENING COVER
6.REMOVE ENGINE ROOM COVER SIDE
7.DRAIN ENGINE COOLANT (See page 16±44)
8.DRAIN ENGINE OIL (See page 14±342)
9.DRAIN MANUAL TRANSAXLE OIL Torque: 49 N m (500 kgfcm,36 ftlbf)
10.REMOVE ENGINE COVER NO.1
(a)Remove the 5 nuts and the engine cover.
11.REMOVE BATTERY
12.REMOVE AIR CLEANER ASSY
(a)Disconnect the connector.
(b)Remove the air cleaner cap together with the air cleaner hose.
(c)Remove the air cleaner filter element.
(d)Remove the 3 bolts and the air cleaner case.
13.DISCONNECT UNION TO CONNECTOR TUBE HOSE
14.REMOVE FUEL FILTER ASSY
(a)Disconnect the 2 fuel hose from the fuel filter (STD).
(b)Disconnect the 3 fuel hose from the fuel filter (COLD).
(c)Disconnect the connector (STD).
(d)Disconnect the 2 connectors (COLD).
(e)Remove the 2 bolts and the fuel filter.
15.REMOVE RADIATOR HOSE INLET
16.REMOVE RADIATOR HOSE OUTLET
17.DISCONNECT WATER BY±PASS HOSE NO.2
18.REMOVE ENGINE ROOM RELAY BLOCK NO.3
(a)Remove the 2 bolts and the engine room relay block.
19.REMOVE RADIATOR ASSY (W/ AIR CONDITIONING) (See page 16±51)
20. DISCONNECT HEATER INLET WATER HOSE
21. DISCONNECT HEATER OUTLET WATER HOSE
22. DISCONNECT FUEL HOSE NO.2
23. REMOVE AIR TUBE NO.2
(a) Loosen the hose clamp and disconnect the air hose No.3.
(b) Remove the 2 bolts and the air tube No. 2.
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