2003 TOYOTA AVENSIS Service Repair Manual

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Page 1233 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual F44793Matchmarks
F44789
RHD:
Matchmarks
A
B
F45709
50−16
−
STEERING COLUMN STEERING COLUMN ASSY
(d) Electric Pressure Power Steering
(1) Install the steering sliding yoke with the bolt.
Torque: 35

Page 1234 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual F44790
LHD:
Matchmarks
BA
C82037
F45269
−
STEERING COLUMN STEERING COLUMN ASSY
50−17
(d) LHD:
Align matchmarks on the sliding yoke and steering inter-
mediate shaft.
(e) LHD:
Install the bolt B an

Page 1235 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual F44857F44857
LHD:RHD:
Torque Sensor Wire Harness Clamp
Marks
Power Steering ECU Assy
Front
Motor Wire Harness
Torque Sensor
Wire Harness
Front
Torque Sensor
Wire Harness
Motor Wire Harness
Power Steer

Page 1236 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual F44800
Marks
F44801
Torx ScrewScrew Case
±
STEERING COLUMN STEERING COLUMN ASSY
50±19
AVENSIS REPAIR MANUAL (RM1018E)
54.INSTALL INSTRUMENT PANEL AIR BAG ASSY (See page 60±54)
55. INSTALL COLUMN

Page 1237 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 5000C±14
±
STEERING COLUMN STEERING SYSTEM
50±1
AVENSIS REPAIR MANUAL (RM1018E)
STEERING SYSTEM
PRECAUTION
1. HANDLING PRECAUTIONS ON STEERING SYSTEM
(a) Be careful to replace the parts properly

5000C±14
±
STEERING COLUMN STEERING SYSTEM
50±1
AVENSIS REPAIR MANUAL (RM1018E)
STEERING SYSTEM
PRECAUTION
1. HANDLING PRECAUTIONS ON STEERING SYSTEM
(a) Be careful to replace the parts properly because they could affect the performance of the steering sys-
tem and result in a driving hazard.
2. HANDLING PRECAUTIONS ON SRS AIRBAG SYSTEM
(a) The vehicle is equipped with SRS (Supplemental Restraint System) such as \
the driver airbag and front passenger airbag. Failure to carry out service operation in the correct sequence \
could cause the SRS
to unexpectedly deploy during servicing, possibly leading to a serious acc\
ident. Before servicing (in-
cluding removal or installation of parts, inspection or replacement), be sure \
to read the precautionary
notices in the supplemental restraint system (See page 60±1).
3. HANDLING PRECAUTIONS ON STEERING COLUMN
(a) Do not give an impact to the steering column assy, especially the motor and the torque sensor. If a great impact is given (dropping it to the floor, etc.), replace it with a new one.
(b) When removing the steering column assy, do not pull the harness.
(c) When having replaced the steering column assy and/or the ECU, calibrate the \
zero point of the steer- ing torque sensor.
(d) In the case of disconnecting a connector related to the power steering sys\
tem, turn the ignition switch ON, set the steering wheel in the straight±ahead position and turn th\
e ignition switch OFF before dis-
connecting the connector.
(e) In the case of connecting a connector related to the power steering system, make sure that the ignit\
ion switch is OFF at first. After connecting the connector, set the steering wheel assy in the straight±ahead
position, and then turn the ignition switch ON.
NOTICE:
Never turn on the ignition switch when the steering wheel assy is set in orde\
r than the straight±ahead
position.
(f) If the above operation is not done, the zero point of the steering torque \
sensor is shifted away from the proper position, making difference in the steering effort between right and left. If this happens, per-
form the zero point calibration of the steering torque sensor (See page 05±1042).
http://vnx.su

Page 1238 of 2234

$TOYOTA AVENSIS 2003 Service Repair Manual 5000D±14 50±2 ± STEERING COLUMN STEERING SYSTEM AVENSIS REPAIR MANUAL (RM1018E) PROBLEM SYMPTOMS TABLE HINT: Use the table below to help you find the cause of the problem. The numbers \ indicate$

Page 1239 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
STEERING COLUMN STEERING SYSTEM
50±3
AVENSIS REPAIR MANUAL (RM1018E)
Electric power steering:
SymptomSuspect AreaSee page
Hard steering
1. Tires (Improperly inflated)
2. Front wheel alignment (

Page 1240 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 5000E±04
F44778
Maximum
Freeplay
30 mm (1.18 in.)
50±4
±
STEERING COLUMN STEERING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
(a) Stop the vehic

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